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Vishay General Semiconductor - Diodes Division SMCG160A-E3/57T

Part No.:
SMCG160A-E3/57T
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-215AB, SMC Gull Wing
Datasheet:
AetrixSMCG160A-E3/57T.pdf
Description:
TVS DIODE 160VWM 259VC DO215AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,920

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Product details

Overview

SMCG160A-E3/57T from Vishay General Semiconductor is a unidirectional transient voltage suppressor (TVS) diode in the SMCG (DO-215AB) surface-mount package, designed for robust overvoltage protection of DC power rails and signal lines. It features a 160 V stand-off voltage (VWM), 178–197 V breakdown voltage (VBR) at 1 mA, 1500 W peak pulse power (10/1000 µs), 5.8 A maximum clamping current (IPPM), and clamps to 259 V at rated surge. It is AEC-Q101 qualified and used in automotive power supply input stages.

For engineers reviewing the SMCG160A-E3/57T datasheet, SMCG160A-E3/57T pinout, SMCG160A-E3/57T application, or SMCG160A-E3/57T equivalent, key selection criteria include unidirectional polarity, DO-215AB thermal performance (RθJA = 75 °C/W), 1500 W surge rating, AEC-Q101 qualification, and compatibility with automated SMT placement on 8.0 mm × 8.0 mm copper pads.

Technical Context

This TVS diode operates as a clamping device in parallel with protected circuitry, entering avalanche conduction when reverse voltage exceeds VBR (178–197 V). Its low incremental surge resistance and fast response time (<1 ns) enable effective suppression of ESD, lightning-induced transients, and inductive switching spikes.

The SMCG160A-E3/57T uses a glass-passivated silicon junction housed in an MSL Level 1, RoHS-compliant SMCG package with matte tin-plated leads. It supports unidirectional operation only (cathode marked), has a maximum junction temperature of +150 °C, and is rated for 200 A non-repetitive forward surge (8.3 ms half-sine).

Key Specifications

Parameter Value and Actual Design Meaning
VWM 160 V - Maximum continuous reverse operating voltage before clamping begins; defines safe DC rail protection threshold.
VBR (min/max) 178 V / 197 V at 1 mA - Confirmed breakdown range ensures reliable turn-on margin above VWM for stable clamping behavior.
VC @ IPPM 259 V at 5.8 A - Clamping voltage under full 1500 W surge (10/1000 µs); determines maximum stress imposed on downstream ICs.
PPPM 1500 W - Peak pulse power handling capability; enables protection against high-energy transients per IEC 61000-4-5 Level 4.
ID @ VWM 1.0 µA - Ultra-low reverse leakage at stand-off voltage; minimizes standby power loss in battery-powered systems.
TJ max. +150 °C - Maximum junction temperature rating; supports operation in under-hood automotive environments.
RθJA 75 °C/W - Thermal resistance from junction to ambient on standard 8.0 mm × 8.0 mm pads; informs heatsinking requirements.

Pinout & Package

Package: SMCG (DO-215AB) - low-profile, surface-mount plastic case with gull-wing leads, UL 94 V-0 rated molding compound, and matte tin-plated terminals solderable per J-STD-002.

Pin/Terminal Circuit Role Design Meaning
Anode Forward current entry (unidirectional) Connected to lower-potential side of protected line; forms cathode-to-rail configuration for DC rail clamping.
Cathode Avalanche conduction terminal Marked with band; connected to higher-potential side (e.g., +12 V rail); conducts surge current to ground during overvoltage events.

Key Features

Feature Design Value
AEC-Q101 qualification Validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing - required for engine control, body electronics, and ADAS modules.
Glass-passivated junction Enhances long-term stability and moisture resistance versus epoxy-passivated alternatives - critical for under-hood longevity.
MSL Level 1 rating Enables unlimited floor life and reflow at 260 °C peak - eliminates baking requirements and supports high-throughput SMT assembly.
Low incremental surge resistance Minimizes voltage overshoot during fast transients - improves clamping precision for sensitive microcontrollers and CAN transceivers.
1500 W 10/1000 µs rating Meets IEC 61000-4-5 surge immunity requirements for industrial and automotive power inputs without external series impedance.

Applications

Automotive Power Input Protection Industrial DC Bus Clamping

Use Scenario: 12 V/24 V battery-fed ECUs exposed to load dump (ISO 16750-2) and jump-start surges.

IC Role / Device Role: Unidirectional TVS placed between battery rail and input filter capacitor.

Use Value: Clamps transients up to 259 V while dissipating 1500 W, protecting downstream PMICs and MCU power supplies without derating at +125 °C ambient.

Use Scenario: 24–48 V DC power distribution in PLC backplanes and motor drives.

IC Role / Device Role: Primary overvoltage clamp on main DC bus prior to DC-DC converters.

Use Value: Withstands repetitive 10/1000 µs surges up to 5.8 A and maintains <1 µA leakage at 160 V, ensuring minimal standby loss in always-on systems.

Telecom Line Interface Protection Automotive Sensor Signal Line Guarding

Use Scenario: Protection of RS-485 transceivers and PoE-powered Ethernet interfaces against induced lightning surges.

IC Role / Device Role: Secondary TVS stage after gas discharge tube (GDT), absorbing residual energy.

Use Value: Fast <1 ns response and 259 V clamping limit ensure transceiver I/O pins remain within absolute maximum ratings during 1 kV/100 Ω surge tests.

Use Scenario: Protection of analog sensor outputs (e.g., pressure, temperature) in engine management systems.

IC Role / Device Role: Low-leakage (1.0 µA) unidirectional clamp on 5 V or 3.3 V sensor supply lines.

Use Value: Prevents sensor offset drift and ADC saturation during ESD events while maintaining signal integrity due to negligible capacitance impact.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ160A-E3/57T Same VWM (160 V) and PPPM (400 W), but lower power rating and SMA (DO-214AC) package with higher RθJA (100 °C/W). Limited to lower-energy transients; unsuitable for ISO 16750-2 load dump without parallel staging. Select when cost sensitivity outweighs surge margin and board space allows larger thermal pad area.
SMCJ160A-E3/57T Same VWM (160 V) and higher PPPM (1500 W), but SMC (DO-214AB) package with identical RθJA (75 °C/W) and AEC-Q101 qualification. Compatible with same PCB layout if footprint adapted; offers identical electrical performance in larger body. Choose when mechanical robustness or legacy SMC footprint compatibility is prioritized over low-profile height constraint.

Compared with SMCG160A-E3/57T, SMAJ160A-E3/57T provides reduced surge capacity in a smaller package, while SMCJ160A-E3/57T delivers identical clamping and power specs in a physically larger but mechanically more rugged SMC outline - enabling direct functional substitution where height clearance permits.

Availability

SMCG160A-E3/57T is available at Aetrix Electronics and suitable for automotive power input protection, industrial DC bus clamping, telecom line interface protection, and automotive sensor signal line guarding requiring stable component supply across extended temperature ranges and high-reliability production cycles.

Supply support for SMCG160A-E3/57T includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, efficiency, and automotive-grade qualification.

The SMCG series is engineered for high-power transient suppression in space-constrained automotive and industrial applications, combining AEC-Q101 validation, low-profile packaging, and industry-leading 1500 W surge capability in the DO-215AB outline.

FAQ

What is the polarity configuration of the SMCG160A-E3/57T?

The SMCG160A-E3/57T is a unidirectional transient voltage suppressor diode. Its cathode is marked with a band on the SMCG (DO-215AB) package body, and it conducts surge current only when the cathode is at a higher potential than the anode. This configuration makes it suitable for DC rail protection where polarity is fixed, unlike bidirectional variants such as SMCG160CA.

Does the SMCG160A-E3/57T meet automotive qualification standards?

Yes, the SMCG160A-E3/57T is AEC-Q101 qualified, having passed stress tests including high-temperature reverse bias (HTRB), temperature cycling, and ESD per JESD22-A114. This certification confirms its suitability for use in automotive electronic control units, body electronics, and powertrain subsystems operating across -55 °C to +150 °C.

What is the maximum clamping voltage of the SMCG160A-E3/57T under surge conditions?

The SMCG160A-E3/57T clamps to a maximum of 259 V when subjected to its rated peak pulse current of 5.8 A (10/1000 µs waveform). This value is measured per ANSI/IEEE C62.35 and defines the upper voltage limit imposed on protected circuitry during standardized surge events.

How does the SMCG160A-E3/57T perform thermally on a standard PCB layout?

When mounted on the recommended 0.31" × 0.31" (8.0 mm × 8.0 mm) copper pads per terminal, the SMCG160A-E3/57T exhibits a typical junction-to-ambient thermal resistance (RθJA) of 75 °C/W. This enables sustained 6.5 W power dissipation at TA = 50 °C and supports reliable operation in compact, high-density automotive PCBs without additional heatsinking.

Is the SMCG160A-E3/57T compatible with lead-free reflow processes?

Yes, the SMCG160A-E3/57T carries the "E3" suffix indicating RoHS compliance and qualification for lead-free reflow with a maximum peak temperature of 260 °C (MSL Level 1 per J-STD-020). Its matte tin-plated leads meet J-STD-002 solderability requirements, supporting high-yield automated assembly without pre-baking.

SMCG160A-E3/57T Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-215AB, SMC Gull Wing
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
160V
Voltage - Breakdown (Min):
178V
Voltage - Clamping (Max) @ Ipp:
259V
Current - Peak Pulse (10/1000µs):
5.8A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AB (SMCG)

SMCG160A-E3/57T FAQ

1.How can I place an order for SMCG160A-E3/57T through Aetrix?

Please submit a Request for Quotation (RFQ) for SMCG160A-E3/57T on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SMCG160A-E3/57T reliable?

The price and inventory of SMCG160A-E3/57T are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SMCG160A-E3/57T is usually 5 days.

3.What payment methods are accepted for SMCG160A-E3/57T?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SMCG160A-E3/57T transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SMCG160A-E3/57T?

SMCG160A-E3/57T orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SMCG160A-E3/57T order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SMCG160A-E3/57T?

For technical support, including SMCG160A-E3/57T datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SMCG160A-E3/57T requirements.

6.How does Aetrix verify that SMCG160A-E3/57T is sourced from the original manufacturer or authorized distributors?

All SMCG160A-E3/57T products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SMCG160A-E3/57T meets industry standards.

7.What is the process for return or replacement of SMCG160A-E3/57T?

All SMCG160A-E3/57T units undergo pre-shipment inspection (PSI). If there is an issue with SMCG160A-E3/57T, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SMCG160A-E3/57T part is unused and in its original packaging.

Return procedure for SMCG160A-E3/57T:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SMCG160A-E3/57T Tags

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