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Vishay General Semiconductor - Diodes Division SMCG78CAHE3/57T

Part No.:
SMCG78CAHE3/57T
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-215AB, SMC Gull Wing
Datasheet:
AetrixSMCG78CAHE3/57T.pdf
Description:
TVS DIODE 78VWM 126VC DO215AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,755

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Product details

Overview

SMCG78CAHE3/57T from Vishay General Semiconductor is a bidirectional transient voltage suppressor (TVS) diode in the SMCG (DO-215AB) surface-mount package, designed for high-energy surge protection in automotive and industrial electronics. It features a 78 V stand-off voltage (VWM), 1500 W peak pulse power (PPPM), clamping voltage of 126 V at 11.9 A IPPM, and AEC-Q101 qualification for under-hood applications.

For engineers reviewing the SMCG78CAHE3/57T datasheet, SMCG78CAHE3/57T pinout, SMCG78CAHE3/57T application, or SMCG78CAHE3/57T equivalent, this device is selected for robust ESD and lightning surge protection on 12 V/24 V power rails, sensor interfaces, and CAN/LIN bus lines where low clamping ratio and MSL Level 1 reliability are required.

Technical Context

This bidirectional TVS operates symmetrically across both polarities, with breakdown voltage (VBR) specified at 86.7–95.8 V (min/max) at 1 mA test current, ensuring consistent clamping behavior during positive and negative transients. Its glass-passivated junction delivers fast response time (<1 ns) and low incremental surge resistance, critical for protecting sensitive downstream ICs from ISO 7637-2 pulse 1, 2a, 3a/b, and IEC 61000-4-5 surges.

The device is rated for TJ = –55 °C to +150 °C operation, with thermal resistance RθJA = 75 °C/W (on 8.0 mm × 8.0 mm copper pads), enabling stable performance in thermally constrained automotive ECUs. Its matte tin-plated leads comply with J-STD-002 and JESD 22-B102, supporting lead-free reflow up to 260 °C peak.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 78 V - Maximum continuous reverse operating voltage before clamping begins; sets protection threshold for 12 V/24 V systems.
VBR (min/max) 86.7 V / 95.8 V at 1 mA - Ensures reliable turn-on margin above VWM while avoiding false triggering.
VC @ IPPM 126 V at 11.9 A - Clamped voltage during 10/1000 µs surge; limits stress on protected circuitry.
PPPM 1500 W - Peak transient energy absorption capability per single event; meets ISO 7637-2 Level 5.
ID @ VWM 1.0 µA - Ultra-low leakage preserves system standby current in battery-powered modules.
TJ max. +150 °C - Enables placement near heat sources in engine control units and ADAS domains.
AEC-Q101 Qualified - Validated for automotive-grade reliability including temperature cycling, HTRB, and ESD.

Pinout & Package

Package: SMCG (DO-215AB) - Low-profile, dual-leaded surface-mount package with 0.220–0.245 inch body length, 0.115–0.125 inch width, and 0.024–0.040 inch height; meets UL 94 V-0 flammability rating.

Pin/Terminal Circuit Role Design Meaning
Anode Terminal A (bidirectional) One side of symmetrical PN junction; no polarity marking; connects to line under protection.
Cathode Terminal K (bidirectional) Other side of symmetrical PN junction; no polarity marking; connects to line under protection.

Key Features

Feature Design Value
Bidirectional clamping Enables single-device protection of AC-coupled or floating signal lines without polarity concerns.
1500 W PPPM rating Withstands high-energy transients such as load dump (ISO 7637-2 pulse 5a) without degradation.
AEC-Q101 qualification Validates suitability for automotive powertrain, chassis, and body electronics per stress test requirements.
MSL Level 1 (260 °C) Allows standard SMT reflow without moisture sensitivity handling or baking prior to assembly.
Glass passivated junction Provides stable VBR over lifetime and immunity to humidity-induced parameter drift.

Applications

Automotive Power Rail Protection Industrial Sensor Interface Protection

Use Scenario: Protecting 12 V/24 V supply inputs in engine control units against load dump and alternator transients.

IC Role / Device Role / Timing Role: Primary clamping element placed upstream of DC/DC converters and microcontrollers.

Use Value: Limits rail voltage to ≤126 V during 1500 W surges, preventing latch-up or burnout of downstream PMICs and MCUs.

Use Scenario: Shielding analog sensor outputs (e.g., pressure, temperature) from ESD and cable discharge events.

IC Role / Device Role / Timing Role: Fast-response shunt protector located at connector entry point.

Use Value: Sub-1 ns response and <1.0 µA leakage preserve signal integrity and battery life in always-on sensor nodes.

CAN Bus Transient Suppression Telecom Line Interface Protection

Use Scenario: Safeguarding CANH/CANL differential pair in vehicle networking modules exposed to board-level EFT and surge.

IC Role / Device Role / Timing Role: Bidirectional TVS placed across differential lines with minimal parasitic capacitance.

Use Value: Symmetrical 78 V VWM and 126 V VC maintain CAN signal eye diagram integrity during ISO 11898-2 compliant transients.

Use Scenario: Protecting RS-485/RS-422 data lines in industrial gateways connected to long external cables.

IC Role / Device Role / Timing Role: Line-to-line and line-to-ground surge clamp in telecom interface stage.

Use Value: 1500 W rating handles IEC 61000-4-5 combination wave surges (10/700 µs) without failure or parameter shift.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ78CA Same VWM (78 V) and PPPM (1500 W), but SMA (DO-214AC) package; higher RθJA (95 °C/W). Larger footprint and lower thermal performance; suitable only when PCB space allows and power dissipation is lower. Select SMAJ78CA only if DO-215AB mounting is incompatible with existing layout or reflow profile constraints.
SMCJ78CA Same VWM and PPPM, but SMC (DO-214AB) package; RθJA = 50 °C/W, higher IFSM (400 A vs. 200 A). Better thermal handling and surge current margin; requires larger pad area (10.16 mm × 7.87 mm vs. 8.0 mm × 8.0 mm). Choose SMCJ78CA when higher sustained surge duty cycle or elevated ambient temperatures (>105 °C) demand improved thermal derating.

Compared with SMCG78CAHE3/57T, SMAJ78CA offers identical electrical specs but inferior thermal performance due to smaller copper pad compatibility, while SMCJ78CA provides superior thermal and surge robustness at the cost of larger board area-making SMCG78CAHE3/57T the optimal balance of compactness, AEC-Q101 compliance, and 1500 W protection in space-constrained automotive modules.

Availability

SMCG78CAHE3/57T is available at Aetrix Electronics and suitable for automotive power distribution, industrial sensor conditioning, and CAN/LIN bus protection requiring stable component supply across extended temperature ranges and long production lifecycles.

Supply support for SMCG78CAHE3/57T includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, efficiency, and automotive-grade qualification.

The SMCG series was engineered specifically for high-reliability transient suppression in automotive and harsh-environment industrial applications, combining AEC-Q101 validation, low-profile packaging, and precise bidirectional clamping performance.

FAQ

What is the clamping voltage of SMCG78CAHE3/57T and how is it measured?

The SMCG78CAHE3/57T has a maximum clamping voltage (VC) of 126 V at 11.9 A peak pulse current (IPPM), tested with a 10/1000 µs waveform per IEC 61000-4-5. This value represents the upper voltage limit imposed on protected circuitry during standardized surge events and is verified under JEDEC-defined conditions using 8.0 mm × 8.0 mm copper pads per terminal.

Is SMCG78CAHE3/57T suitable for automotive applications?

Yes, SMCG78CAHE3/57T is AEC-Q101 qualified and rated for operation from –55 °C to +150 °C, making it suitable for under-hood and chassis-mounted automotive electronics. Its bidirectional architecture, 1500 W PPPM rating, and MSL Level 1 reflow compatibility meet key requirements for engine control units, ADAS sensors, and body control modules.

What does the "HE3" suffix mean in SMCG78CAHE3/57T?

The "HE3" suffix indicates RoHS-compliant construction with AEC-Q101 qualification and matte tin-plated leads. "H" denotes AEC-Q101 qualification, "E3" specifies RoHS compliance and industrial-grade reliability, distinguishing it from non-automotive variants like "E3" (RoHS only) or "HM3" (halogen-free + AEC-Q101).

How does SMCG78CAHE3/57T differ from unidirectional SMCG78A variants?

SMCG78CAHE3/57T is bidirectional with symmetrical breakdown and clamping in both polarities, while SMCG78A is unidirectional and features a cathode band marking. The CA version supports AC-coupled or floating signal lines (e.g., CAN bus), whereas the A version is used on DC rails where polarity is fixed and forward conduction may be needed.

What is the recommended PCB pad layout for SMCG78CAHE3/57T?

Vishay specifies a minimum 0.31" × 0.31" (8.0 mm × 8.0 mm) copper pad per terminal for thermal and surge performance. This layout achieves the published RθJA of 75 °C/W and supports full 1500 W PPPM rating. Smaller pads increase thermal resistance and reduce surge current handling, potentially causing premature failure during repeated transients.

SMCG78CAHE3/57T Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-215AB, SMC Gull Wing
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
78V
Voltage - Breakdown (Min):
86.7V
Voltage - Clamping (Max) @ Ipp:
126V
Current - Peak Pulse (10/1000µs):
11.9A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AB (SMCG)

SMCG78CAHE3/57T FAQ

1.How can I place an order for SMCG78CAHE3/57T through Aetrix?

Please submit a Request for Quotation (RFQ) for SMCG78CAHE3/57T on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SMCG78CAHE3/57T reliable?

The price and inventory of SMCG78CAHE3/57T are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SMCG78CAHE3/57T is usually 5 days.

3.What payment methods are accepted for SMCG78CAHE3/57T?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SMCG78CAHE3/57T transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SMCG78CAHE3/57T?

SMCG78CAHE3/57T orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SMCG78CAHE3/57T order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SMCG78CAHE3/57T?

For technical support, including SMCG78CAHE3/57T datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SMCG78CAHE3/57T requirements.

6.How does Aetrix verify that SMCG78CAHE3/57T is sourced from the original manufacturer or authorized distributors?

All SMCG78CAHE3/57T products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SMCG78CAHE3/57T meets industry standards.

7.What is the process for return or replacement of SMCG78CAHE3/57T?

All SMCG78CAHE3/57T units undergo pre-shipment inspection (PSI). If there is an issue with SMCG78CAHE3/57T, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SMCG78CAHE3/57T part is unused and in its original packaging.

Return procedure for SMCG78CAHE3/57T:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SMCG78CAHE3/57T Tags

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