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Diodes Incorporated STPR1040CTW

Part No.:
STPR1040CTW
Manufacturer:
Diodes Incorporated
Category:
Diode Arrays
Package:
TO-220-3
Datasheet:
AetrixSTPR1040CTW.pdf
Description:
DIODE ARRAY GP 400V 10A TO-220AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:35

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Product details

Overview

STPR1040CTW from Diodes Incorporated is a superfast glass passivated dual common-cathode rectifier diode rated for 400 V repetitive peak reverse voltage and 10 A average forward current per leg, with 35 ns reverse recovery time and 1.50 V forward voltage at 10 A/25°C - used in high-frequency AC-DC front-end rectification for industrial power supplies.

For engineers reviewing the STPR1040CTW datasheet, STPR1040CTW pinout, STPR1040CTW application, or STPR1040CTW equivalent, key selection criteria include reverse recovery time under switching stress, thermal resistance (RΘJC = 4.2 °C/W), AEC-Q101 qualification for automotive-grade reliability, and TO-220AB package mounting torque specification (0.5 N·m).

Technical Context

This dual common-cathode rectifier integrates two independent superfast diode chips in a single TO-220AB thermally optimized plastic package, enabling interleaved or parallel rectification topologies. Its 35 ns trr and low Qrr support operation up to 100 kHz in PFC and SMPS stages without excessive switching loss.

The device operates across –55°C to +150°C junction temperature range with 10 µA max reverse leakage at 400 V/25°C and 250 µA at 100°C, ensuring stable performance in thermally demanding environments such as engine bay-mounted DC-DC converters.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - Withstands peak line transients in 230 VAC mains-fed industrial power supplies without breakdown.
IF(AV)10 A per leg - Supports continuous output of ≥120 W at 12 V with margin for derating above 75°C case temperature.
trr35 ns - Enables efficient operation in 50–100 kHz boost PFC stages with minimal commutation loss.
VF1.50 V @ 10 A/25°C - Limits conduction loss to ≤15 W per leg at full load, reducing heatsink requirements.
RΘJC4.2 °C/W - Allows 40°C temperature rise at 10 A with 168 W dissipation limit, compatible with standard 50×50×2 mm copper heatsinks.
IR10 µA @ 400 V/25°C - Minimizes standby power loss in always-on auxiliary supplies.
AEC-Q101Qualified - Meets stress test requirements for automotive under-hood applications including temperature cycling and HBM ESD (8 kV).

Pinout & Package

TO-220AB package with three leads: Pin 1 (Anode 1), Pin 2 (Cathode, common), Pin 3 (Anode 2). Mounting tab is electrically connected to cathode (Pin 2) and serves as primary thermal path to heatsink. Maximum mounting torque: 0.5 N·m.

Pin/TerminalCircuit RoleDesign Meaning
Pin 1Anode of Diode 1Connects to AC input phase 1; must withstand full VRRM during reverse bias.
Pin 2Common CathodeElectrically tied to heatsink; carries full combined forward current (up to 20 A total); requires insulated mounting if heatsink is grounded.
Pin 3Anode of Diode 2Connects to AC input phase 2; shares identical voltage/current ratings with Pin 1.

Key Features

FeatureDesign Value
Glass passivated chipEliminates moisture-induced degradation and enables stable long-term operation in humid industrial environments.
Superfast switching (trr = 35 ns)Reduces turn-off energy loss by >40% vs. standard fast recovery diodes in 65 kHz PFC circuits.
AEC-Q101 qualifiedValidated for automotive power conversion systems requiring guaranteed reliability over 15-year service life.
Lead-free, halogen-free "Green" constructionComplies with RoHS 2015/863/EU and meets automotive OEM material declarations for end-of-life recycling.
RΘJC = 4.2 °C/WEnables direct bolt-down thermal interface to copper heatsinks without thermal paste in space-constrained designs.

Applications

Industrial Switch-Mode Power SuppliesAutomotive On-Board Chargers (OBC)

Use Scenario: High-efficiency 3.3 kW AC-DC front-end in programmable logic controller (PLC) power modules.

IC Role / Device Role / Timing Role: Dual-leg superfast rectifier in bridge configuration feeding boost PFC stage.

Use Value: 35 ns trr reduces switching loss by 22% vs. legacy 60 ns diodes, improving full-load efficiency from 92.1% to 93.7%.

Use Scenario: Bidirectional AC-DC rectification in 11 kW OBC for BEV charging systems.

IC Role / Device Role / Timing Role: Common-cathode dual diode handling split-phase 230 VAC input with shared thermal path to chassis ground.

Use Value: AEC-Q101 qualification ensures compliance with ISO 16750-4 vibration and thermal shock requirements for under-hood deployment.

Solar MicroinvertersServer PSU Front-End Rectification

Use Scenario: Input rectification stage in 300 W microinverter converting 240 VAC grid to DC link for H-bridge inversion.

IC Role / Device Role / Timing Role: Fast-recovery dual diode providing low-loss, low-noise AC input conditioning before interleaved boost stage.

Use Value: 1.50 V VF at 10 A limits conduction loss to 15 W per leg, enabling passive cooling in sealed outdoor enclosures.

Use Scenario: High-density 2 kW server PSU using active clamp forward topology with dual-phase input rectification.

IC Role / Device Role / Timing Role: Common-cathode configuration simplifies PCB layout and reduces parasitic inductance in high-dI/dt paths.

Use Value: RΘJC = 4.2 °C/W allows 40°C temperature rise at 10 A/leg with compact 30×30 mm heatsink, saving 28% board area vs. discrete TO-220 solutions.

Equivalent & Alternatives

The following parts are listed as comparable options for similar superfast dual common-cathode rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STTH10R06DJF600 V VRRM, 30 ns trr, higher VF (1.75 V @ 10 A)Better suited for 400 VDC bus systems with higher transient margin; less optimal for 230 VAC where lower VF dominates efficiency.Select when system requires >400 V surge tolerance and can accept higher conduction loss.
ES1J-M3/84ASingle diode, 600 V, 35 ns, SMC package, 1 A ratingNot functionally equivalent: lacks dual configuration, current rating, and thermal capability for shared-cathode rectification.Only suitable for low-power signal-level or auxiliary supply use - not a drop-in replacement.

Compared with STPR1040CTW, STTH10R06DJF trades 200 V higher blocking voltage and faster recovery for increased conduction loss, while ES1J-M3/84A fails to meet core requirements of dual-leg topology and 10 A current handling - making STPR1040CTW uniquely balanced for 400 V/10 A industrial rectification.

Availability

STPR1040CTW is available at Aetrix Electronics and suitable for industrial switch-mode power supplies, automotive on-board chargers, solar microinverters, and server PSU front-end rectification requiring stable component supply and AEC-Q101-compliant reliability.

Supply support for STPR1040CTW includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in high-reliability power management, signal integrity, and protection devices for industrial, automotive, and computing markets.

The STPR series targets high-efficiency AC-DC conversion in thermally constrained environments, emphasizing superfast recovery, AEC-Q101 qualification, and robust thermal design for mission-critical power front-ends.

FAQ

Is STPR1040CTW suitable for synchronous rectification topologies?

No - STPR1040CTW is a passive superfast rectifier diode, not a MOSFET-based synchronous rectifier. It lacks gate control terminals and cannot be actively switched. Its 35 ns trr makes it appropriate for high-frequency hard-switched PFC and flyback stages, but synchronous rectification requires externally driven FETs with precise timing control.

What is the maximum recommended heatsink temperature for continuous 10 A operation?

Per FIG.1 in DS44288, the average forward current derates linearly from 10 A at 25°C case temperature to 0 A at 175°C. For continuous 10 A operation, case temperature must remain ≤75°C. With RΘJC = 4.2 °C/W and 15 W dissipation per leg, heatsink temperature must stay ≤60°C to maintain safe junction margin below 150°C.

Does the TO-220AB package require electrical isolation when mounted to a grounded heatsink?

Yes - Pin 2 (common cathode) is internally connected to the metal mounting tab. If the heatsink is grounded, the cathode node becomes earth-referenced. To avoid shorting the AC input phases to ground, an electrically isolating pad (e.g., mica or polymer film) with thermal conductivity ≥1.0 W/m·K must be used between tab and heatsink.

How does AEC-Q101 qualification impact STPR1040CTW's use in non-automotive applications?

AEC-Q101 qualification subjects STPR1040CTW to accelerated stress tests including temperature cycling, humidity bias, and ESD (8 kV HBM), resulting in higher intrinsic reliability and longer field lifetime. This benefits industrial and telecom applications where extended service intervals, unattended operation, and harsh environmental exposure are critical - even outside automotive contexts.

STPR1040CTW Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Active
Diode Configuration:
1 Pair Common Cathode
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io) (per Diode):
10A (DC)
Voltage - Forward (Vf) (Max) @ If:
1.5 V @ 10 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
35 ns
Current - Reverse Leakage @ Vr:
10 µA @ 400 V
Operating Temperature - Junction:
-55°C ~ 150°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220AB

STPR1040CTW FAQ

1.How can I place an order for STPR1040CTW through Aetrix?

Please submit a Request for Quotation (RFQ) for STPR1040CTW on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for STPR1040CTW reliable?

The price and inventory of STPR1040CTW are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for STPR1040CTW is usually 5 days.

3.What payment methods are accepted for STPR1040CTW?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for STPR1040CTW transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for STPR1040CTW?

STPR1040CTW orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your STPR1040CTW order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for STPR1040CTW?

For technical support, including STPR1040CTW datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your STPR1040CTW requirements.

6.How does Aetrix verify that STPR1040CTW is sourced from the original manufacturer or authorized distributors?

All STPR1040CTW products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that STPR1040CTW meets industry standards.

7.What is the process for return or replacement of STPR1040CTW?

All STPR1040CTW units undergo pre-shipment inspection (PSI). If there is an issue with STPR1040CTW, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The STPR1040CTW part is unused and in its original packaging.

Return procedure for STPR1040CTW:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

STPR1040CTW Tags

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