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Vishay General Semiconductor - Diodes Division TGL41-120A-E3/96

Part No.:
TGL41-120A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-120A-E3/96.pdf
Description:
TVS DIODE 102VWM 165VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,000

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Product details

Overview

TGL41-120A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, rated for 126 V breakdown voltage (VBR max), 102 V stand-off voltage (VWM), and 165 V clamping voltage (VC) at 1.21 A peak pulse current (IPPM). It delivers 400 W peak pulse power (10/1000 µs), operates from −55 °C to +150 °C, and protects MOSFETs and signal lines in industrial sensor units against inductive switching transients.

For engineers reviewing the TGL41-120A-E3/96 datasheet, TGL41-120A-E3/96 pinout, TGL41-120A-E3/96 application, or TGL41-120A-E3/96 equivalent, key selection criteria include verified unidirectional polarity, DO-213AB mechanical compatibility, 1.21 A IPPM at 165 V clamping, 102 V working voltage margin, and RoHS-compliant matte tin-plated leads per J-STD-002.

Technical Context

This TVS diode uses a glass-passivated planar junction structure optimized for fast transient response (<1 ps typical) and low incremental surge resistance. Its unidirectional configuration provides forward conduction capability with 3.5 V maximum forward voltage at 25 A, enabling bidirectional protection when paired with complementary devices or used in DC-biased circuits.

The device complies with ANSI/IEEE C62.35 for transient suppression and meets J-STD-020 MSL Level 1 moisture sensitivity with 250 °C lead-free reflow peak temperature tolerance. Thermal derating begins above 25 °C ambient, maintaining 400 W pulse rating only up to TA = 25 °C; power dissipation drops to 1.0 W at TL = 75 °C on infinite heatsink.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)114 V / 126 V - Ensures reliable triggering above 102 V operating voltage while avoiding false clamping during normal operation
VWM102 V - Maximum continuous reverse voltage before leakage exceeds 5 μA; defines safe DC operating ceiling
VC @ IPPM165 V @ 1.21 A - Clamped voltage during 10/1000 µs surge; limits downstream IC stress to ≤165 V
PPPM400 W - Peak transient energy absorption capacity under standard 10/1000 µs waveform at 0.01% duty cycle
IFSM40 A - Single half-sine surge current rating (8.3 ms), supporting high-energy inductive load switching events
TJ Range−55 °C to +150 °C - Enables deployment in automotive engine bays and industrial motor controls without thermal derating loss
PackageGL41 (DO-213AB) - Cylindrical MELF outline with solderable ends; compatible with automated pick-and-place and reflow

Pinout & Package

GL41 (DO-213AB) is a plastic MELF package with two solderable axial terminals. Polarity is marked by a blue band indicating the cathode (positive terminal under reverse-bias clamping condition). No internal pins-device functions as a two-terminal bilateral clamp with defined anode/cathode orientation.

Pin/TerminalCircuit RoleDesign Meaning
AnodeReference node for reverse-bias operationConnected to system ground or low-side return path; defines clamping reference point
CathodeTransient voltage sensing and clamping nodeConnected to protected line; blue band identifies this terminal; conducts during overvoltage event

Key Features

FeatureDesign Value
Glass-passivated planar junctionEnables stable VBR tolerance (±5%) and low leakage (<5 μA at VWM) across temperature and lifetime
400 W peak pulse power (10/1000 µs)Supports EN 61000-4-5 Level 4 (4 kV) surge immunity in industrial I/O protection designs
MSL Level 1 per J-STD-020Allows unlimited floor life and single-reflow processing without baking; simplifies SMT manufacturing
Matte tin-plated leadsEnsures solderability per J-STD-002 and JESD 22-B102; eliminates whisker risk (JESD 201 Class 1A)
Unidirectional polarity onlyProvides forward conduction path for DC bias networks while clamping negative transients to ground

Applications

Industrial Motor DrivesAutomotive Body Control Modules

Use Scenario: Protection of gate drivers and current-sense amplifiers against flyback voltage from relay coils and solenoid actuation.

IC Role / Device Role / Timing Role: Transient voltage suppressor placed across MOSFET gate-source or op-amp inputs to limit voltage excursions during switching.

Use Value: Clamps 165 V at 1.21 A, preventing latch-up or oxide breakdown in 100 V-rated silicon while maintaining 102 V DC operating margin.

Use Scenario: Shielding LIN bus transceivers and microcontroller I/O from load-dump and jump-start surges in 12 V vehicle subsystems.

IC Role / Device Role / Timing Role: Unidirectional TVS connected between LIN line and chassis ground to absorb repetitive 100 V/50 ms pulses.

Use Value: Withstands 40 A IFSM and −55 °C to +150 °C operation, meeting ISO 7637-2 Pulse 5a requirements without derating.

Telecom Power Supply InputsConsumer Appliance Sensor Interfaces

Use Scenario: Input-stage protection for AC-DC adapters and PoE injectors exposed to lightning-induced surges on primary-side rectifiers.

IC Role / Device Role / Timing Role: Primary-side TVS placed across bulk capacitor input to clamp differential-mode transients before regulation stage.

Use Value: 400 W PPPM handles 10/1000 µs surges up to 4 kV; DO-213AB footprint allows compact placement near entry connectors.

Use Scenario: ESD and EFT hardening of temperature/humidity sensor outputs in smart home hubs and HVAC controllers.

IC Role / Device Role / Timing Role: Signal-line TVS installed between analog output pin and ground to shunt 8 kV contact ESD per IEC 61000-4-2.

Use Value: 165 V clamping ensures sensor ICs with 3.3 V or 5 V supply rails remain within absolute maximum ratings during transient events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA120A-E3/96Same VWM (102 V), identical VC (165 V), but in SMA package (DO-214AC); 1.0 W steady-state power vs. TGL41's 1.0 WSMA offers higher board-level robustness and easier manual rework; GL41 enables higher density and automated placementSelect P4SMA120A-E3/96 if board space allows larger footprint and hand-soldering is required
SMAJ120AIdentical electrical specs (VWM = 102 V, VC = 165 V, PPPM = 400 W), but non-RoHS legacy variant; same SMA packageNo E3 suffix; lacks JESD 201 Class 1A whisker test compliance and RoHS documentation traceabilityChoose SMAJ120A only for legacy repair or non-RoHS programs where compliance documentation is not mandated

Compared with P4SMA120A-E3/96 and SMAJ120A, the TGL41-120A-E3/96 provides superior placement accuracy and thermal cycling reliability in high-volume automated assembly due to its MELF geometry and matte tin plating, while delivering identical clamping performance and surge handling.

Availability

TGL41-120A-E3/96 is available at Aetrix Electronics and suitable for industrial motor drives, automotive body control modules, and telecom power supply inputs requiring stable component supply with full RoHS and JESD 201 compliance.

Supply support for TGL41-120A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and manufacturability.

The TGL41 series belongs to Vishay's TRANSZorb® TVS portfolio, engineered specifically for high-reliability transient suppression in space-constrained, high-volume industrial and automotive applications using MELF packaging.

FAQ

What is the clamping voltage of the TGL41-120A-E3/96 under peak pulse conditions?

The TGL41-120A-E3/96 has a maximum clamping voltage (VC) of 165 V at 1.21 A peak pulse current (IPPM) under the standard 10/1000 µs waveform. This value is measured per ANSI/IEEE C62.35 and guarantees that protected circuitry will not experience voltages exceeding 165 V during specified surge events. The TGL41-120A-E3/96 maintains this clamping performance across its full operating temperature range.

Is the TGL41-120A-E3/96 suitable for new designs?

No - Vishay explicitly designates the TGL41-120A-E3/96 as "Not For New Designs" per document 88403 (Revision: 14-Nov-2023). Engineers developing new products should consider the recommended alternative, P4SMA120A-E3/96, which offers identical electrical performance in an SMA package. The TGL41-120A-E3/96 remains supported for existing production and legacy repair, but no future revisions or long-term availability commitments apply.

What does the "E3/96" suffix indicate in TGL41-120A-E3/96?

The "E3" suffix denotes RoHS-compliant construction and JESD 201 Class 1A whisker testing qualification; "/96" specifies packaging in 7-inch diameter plastic tape and reel with 1500 units per reel. This format ensures compatibility with high-speed pick-and-place equipment and satisfies IPC/JEDEC standards for lead-free assembly. The TGL41-120A-E3/96 thus meets commercial-grade environmental and manufacturability requirements out-of-box.

How does the GL41 (DO-213AB) package affect PCB layout for the TGL41-120A-E3/96?

The GL41 (DO-213AB) package requires a cylindrical pad layout with 0.185–0.205 inch center-to-center spacing and 0.018–0.022 inch pad width, per Vishay's outline drawing. Its MELF geometry supports automated placement but demands precise stencil aperture design to avoid tombstoning. Unlike flat-pack alternatives, the TGL41-120A-E3/96 needs symmetric thermal mass on both ends for even reflow wetting - critical for achieving J-STD-020 MSL Level 1 reliability.

What is the maximum steady-state power dissipation for the TGL41-120A-E3/96?

The TGL41-120A-E3/96 has a maximum steady-state power dissipation (PD) of 1.0 W when mounted on an infinite heatsink at lead temperature (TL) = 75 °C. This rating decreases linearly above 25 °C ambient per Figure 5 in document 88403. At room temperature (25 °C), the device can sustain 1.0 W continuously; however, system-level thermal design must account for PCB copper area, airflow, and adjacent heat sources to maintain junction temperature below 150 °C. The TGL41-120A-E3/96 is not intended for continuous power regulation.

TGL41-120A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
102V
Voltage - Breakdown (Min):
114V
Voltage - Clamping (Max) @ Ipp:
165V
Current - Peak Pulse (10/1000µs):
1.21A
Power - Peak Pulse:
200W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-120A-E3/96 FAQ

1.How can I place an order for TGL41-120A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-120A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-120A-E3/96 reliable?

The price and inventory of TGL41-120A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-120A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-120A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-120A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-120A-E3/96?

TGL41-120A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-120A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-120A-E3/96?

For technical support, including TGL41-120A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-120A-E3/96 requirements.

6.How does Aetrix verify that TGL41-120A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-120A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-120A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-120A-E3/96?

All TGL41-120A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-120A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-120A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-120A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-120A-E3/96 Tags

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