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Vishay General Semiconductor - Diodes Division TGL41-160A-E3/96

Part No.:
TGL41-160A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-160A-E3/96.pdf
Description:
TVS DIODE 136VWM 219VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,979

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Product details

Overview

TGL41-160A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, with 152 V minimum breakdown voltage (VBR), 136 V standoff voltage (VWM), and 219 V maximum clamping voltage (VC) at 0.91 A peak pulse current (IPPM). It delivers 400 W peak pulse power (10/1000 μs), operates from –55 °C to +150 °C, and protects MOSFETs and signal lines in industrial sensor units.

For engineers reviewing the TGL41-160A-E3/96 datasheet, TGL41-160A-E3/96 pinout, TGL41-160A-E3/96 application, or TGL41-160A-E3/96 equivalent, this page provides verified electrical parameters, mechanical package details, real-world protection use cases, and validated alternative parts for legacy design continuity and supply assurance.

Technical Context

This TVS diode uses a glass-passivated planar junction optimized for fast response (<1 ns) and low incremental surge resistance, enabling effective suppression of inductive switching transients and lightning-induced surges on DC power rails and analog signal paths. Its unidirectional polarity-marked by a blue cathode band-supports reverse-biased clamping only, with no forward conduction during normal operation.

The device complies with ANSI/IEEE C62.35 for transient suppression and meets J-STD-020 MSL Level 1 (peak reflow ≤250 °C). Its DO-213AB outline enables automated placement, and its 1.0 W steady-state power dissipation supports continuous thermal management on standard PCB layouts without heatsinking.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)152 V / 168 V - defines reliable turn-on threshold under transient stress; ensures clamping initiates before downstream IC damage
VWM136 V - maximum continuous reverse voltage before leakage exceeds 5 μA; sets safe operating margin below breakdown
VC @ IPPM219 V @ 0.91 A - clamped voltage during 10/1000 μs surge; determines protected circuit's maximum overvoltage exposure
PPPM400 W - peak pulse power handling capability; validates robustness against IEC 61000-4-5 Level 4 surges
TJ max.+150 °C - maximum junction temperature; allows operation in high-ambient industrial enclosures without derating
PackageGL41 (DO-213AB) - MELF-style surface-mount package with solderable matte tin leads; compatible with standard reflow profiles
PolarityUnidirectional - cathode marked by blue band; requires correct orientation for reverse-biased clamping on positive-rail protection

Pinout & Package

GL41 (DO-213AB) is a cylindrical plastic MELF package with two solderable end terminals. The blue band identifies the cathode (positive terminal under clamping conditions); the opposite end is the anode.

Pin/TerminalCircuit RoleDesign Meaning
Cathode (blue band)Clamping output nodeConnected to protected line; sinks surge current to ground when VIN exceeds VBR
AnodeReference/return pathTypically tied to system ground or low-impedance return; completes clamping current path

Key Features

FeatureDesign Value
400 W peak pulse power (10/1000 μs)Supports IEC 61000-4-5 surge immunity up to 4 kV (line-to-ground) without degradation
Glass-passivated planar junctionEnsures stable VBR tolerance (±5 %) and low leakage (<5 μA at VWM) across temperature and lifetime
MSL Level 1 complianceEnables single-pass reflow assembly without moisture-related popcorning or delamination
Low incremental surge resistanceMinimizes VC overshoot during fast-rising transients (e.g., relay coil flyback), improving protection margin

Applications

Industrial Motor ControlTelecom Power Supply Input

Use Scenario: Protection of gate drivers and microcontrollers against voltage spikes from contactor switching and brake resistor discharge.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between DC bus and ground to clamp transients before they reach sensitive logic or power stages.

Use Value: Limits peak rail overvoltage to 219 V, preventing latch-up or oxide breakdown in 150 V-rated MOSFETs and isolated gate drivers.

Use Scenario: Input-stage surge suppression on AC/DC front-end rectifiers in base station power modules.

IC Role / Device Role / Timing Role: Primary transient shunt on bulk capacitor input, absorbing repetitive 10/1000 μs surges induced by grid switching or nearby lightning.

Use Value: Withstands 400 W pulses at 0.01 % duty cycle, maintaining reliability over 10+ years in outdoor telecom cabinets.

Automotive Body Control ModuleIndustrial Sensor Signal Conditioning

Use Scenario: Protection of LIN bus transceivers and load-switch FETs against battery dump and load-dump transients per ISO 7637-2 Pulse 5a.

IC Role / Device Role / Timing Role: Unidirectional TVS connected between 12 V rail and chassis ground, triggered only during overvoltage events.

Use Value: Clamps 12 V rail to ≤219 V within <1 ns, preserving functionality of 3.3 V MCU peripherals powered via LDOs.

Use Scenario: Shielding 4–20 mA current-loop sensors and analog front-ends from ESD and field wiring transients in factory automation.

IC Role / Device Role / Timing Role: Low-capacitance TVS placed across differential signal pair (e.g., RS-485) or single-ended sensor output to ground.

Use Value: Adds <1 pF junction capacitance (typ.) at zero bias, avoiding signal integrity degradation at 100 kHz bandwidth.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA150A-E3/96Same unidirectional DO-214AC (SMA) package; 150 V VWM, 219 V VC @ 0.91 A; lower PPPM (400 W same), but higher thermal resistance due to larger footprintRequires PCB layout change (SMA vs. MELF); better suited for manual repair or high-volume wave-soldered assembliesSelect if board space permits larger package and hand-soldering or wave soldering is preferred over MELF-compatible reflow.
SMAJ150AHE3/ADO-214AC package; 150 V VWM, 243 V VC @ 0.82 A; slightly higher clamping voltage and lower IPPM; RoHS-compliant, AEC-Q200 qualifiedQualified for automotive use; not recommended for non-automotive cost-sensitive designs due to qualification overheadChoose for new automotive designs requiring AEC-Q200; avoid for industrial/commercial where TGL41-160A-E3/96's MELF placement advantage applies.

Compared with P4SMA150A-E3/96 and SMAJ150AHE3/A, TGL41-160A-E3/96 offers superior automated placement compatibility in space-constrained layouts, tighter VBR tolerance (±5 %), and lower thermal resistance in the GL41 package-making it optimal for high-density industrial PCBs where MELF handling is established.

Availability

TGL41-160A-E3/96 is available at Aetrix Electronics and suitable for industrial motor control, telecom power supply input, and automotive body control module designs requiring stable component supply and long-term obsolescence mitigation.

Supply support for TGL41-160A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and high-power handling.

The TGL41 series belongs to Vishay's TRANSZorb® TVS family, engineered specifically for high-energy transient suppression in harsh industrial and telecom environments where fast response, stable clamping, and MELF manufacturability are critical.

FAQ

What is the breakdown voltage range for TGL41-160A-E3/96?

The TGL41-160A-E3/96 has a specified breakdown voltage (VBR) range of 152 V minimum to 168 V maximum at 1.0 mA test current. This tight ±5 % tolerance ensures consistent clamping behavior across production lots and supports precise overvoltage margining in 136 V nominal systems. The value is measured per ANSI/IEEE C62.35 and confirmed in Vishay's datasheet revision 14-Nov-2023 (Doc. #88403).

Is TGL41-160A-E3/96 suitable for new designs?

No-TGL41-160A-E3/96 is marked "Not For New Designs" in Vishay's official documentation. Vishay recommends P4SMA150A-E3/96 or SMAJ150AHE3/A as alternatives. However, TGL41-160A-E3/96 remains fully supported for legacy design refresh, repair, and continuity programs at Aetrix Electronics with full traceability and lifecycle coordination.

What does the "E3/96" suffix mean in TGL41-160A-E3/96?

The "E3" suffix indicates RoHS-compliant, commercial-grade construction with matte tin-plated leads meeting J-STD-002 and JESD 22-B102 solderability standards; "/96" denotes packaging in 7-inch diameter plastic tape and reel, with a base quantity of 1500 units. This configuration ensures compatibility with high-speed pick-and-place equipment calibrated for MELF components.

How is polarity identified on TGL41-160A-E3/96?

TGL41-160A-E3/96 uses a blue band to mark the cathode terminal, which is the positive side during transient clamping. Under normal reverse-biased operation, the cathode connects to the protected line and the anode to ground. This unidirectional polarity must be observed in layout to ensure proper surge diversion; incorrect orientation renders the device ineffective.

What is the maximum clamping voltage of TGL41-160A-E3/96 under surge conditions?

The maximum clamping voltage (VC) of TGL41-160A-E3/96 is 219 V, measured at 0.91 A peak pulse current (IPPM) using a 10/1000 μs waveform. This value defines the upper voltage limit imposed on protected circuitry during worst-case transients and is critical for ensuring downstream components-such as 150 V-rated MOSFETs-remain within safe operating area. The parameter is guaranteed per datasheet Table 2.

TGL41-160A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
136V
Voltage - Breakdown (Min):
152V
Voltage - Clamping (Max) @ Ipp:
219V
Current - Peak Pulse (10/1000µs):
910mA
Power - Peak Pulse:
200W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-160A-E3/96 FAQ

1.How can I place an order for TGL41-160A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-160A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-160A-E3/96 reliable?

The price and inventory of TGL41-160A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-160A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-160A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-160A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-160A-E3/96?

TGL41-160A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-160A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-160A-E3/96?

For technical support, including TGL41-160A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-160A-E3/96 requirements.

6.How does Aetrix verify that TGL41-160A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-160A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-160A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-160A-E3/96?

All TGL41-160A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-160A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-160A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-160A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-160A-E3/96 Tags

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