Vishay General Semiconductor - Diodes Division TGL41-160A-E3/96
- Part No.:
- TGL41-160A-E3/96
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-213AB, MELF
- Datasheet:
-
TGL41-160A-E3/96.pdf
- Description:
- TVS DIODE 136VWM 219VC GL41
- Quantity:
- Payment:

- Shipping:

Inventory:4,979
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Product details
Overview
TGL41-160A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, with 152 V minimum breakdown voltage (VBR), 136 V standoff voltage (VWM), and 219 V maximum clamping voltage (VC) at 0.91 A peak pulse current (IPPM). It delivers 400 W peak pulse power (10/1000 μs), operates from –55 °C to +150 °C, and protects MOSFETs and signal lines in industrial sensor units.
For engineers reviewing the TGL41-160A-E3/96 datasheet, TGL41-160A-E3/96 pinout, TGL41-160A-E3/96 application, or TGL41-160A-E3/96 equivalent, this page provides verified electrical parameters, mechanical package details, real-world protection use cases, and validated alternative parts for legacy design continuity and supply assurance.
Technical Context
This TVS diode uses a glass-passivated planar junction optimized for fast response (<1 ns) and low incremental surge resistance, enabling effective suppression of inductive switching transients and lightning-induced surges on DC power rails and analog signal paths. Its unidirectional polarity-marked by a blue cathode band-supports reverse-biased clamping only, with no forward conduction during normal operation.
The device complies with ANSI/IEEE C62.35 for transient suppression and meets J-STD-020 MSL Level 1 (peak reflow ≤250 °C). Its DO-213AB outline enables automated placement, and its 1.0 W steady-state power dissipation supports continuous thermal management on standard PCB layouts without heatsinking.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VBR (min/max) | 152 V / 168 V - defines reliable turn-on threshold under transient stress; ensures clamping initiates before downstream IC damage |
| VWM | 136 V - maximum continuous reverse voltage before leakage exceeds 5 μA; sets safe operating margin below breakdown |
| VC @ IPPM | 219 V @ 0.91 A - clamped voltage during 10/1000 μs surge; determines protected circuit's maximum overvoltage exposure |
| PPPM | 400 W - peak pulse power handling capability; validates robustness against IEC 61000-4-5 Level 4 surges |
| TJ max. | +150 °C - maximum junction temperature; allows operation in high-ambient industrial enclosures without derating |
| Package | GL41 (DO-213AB) - MELF-style surface-mount package with solderable matte tin leads; compatible with standard reflow profiles |
| Polarity | Unidirectional - cathode marked by blue band; requires correct orientation for reverse-biased clamping on positive-rail protection |
Pinout & Package
GL41 (DO-213AB) is a cylindrical plastic MELF package with two solderable end terminals. The blue band identifies the cathode (positive terminal under clamping conditions); the opposite end is the anode.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Cathode (blue band) | Clamping output node | Connected to protected line; sinks surge current to ground when VIN exceeds VBR |
| Anode | Reference/return path | Typically tied to system ground or low-impedance return; completes clamping current path |
Key Features
| Feature | Design Value |
|---|---|
| 400 W peak pulse power (10/1000 μs) | Supports IEC 61000-4-5 surge immunity up to 4 kV (line-to-ground) without degradation |
| Glass-passivated planar junction | Ensures stable VBR tolerance (±5 %) and low leakage (<5 μA at VWM) across temperature and lifetime |
| MSL Level 1 compliance | Enables single-pass reflow assembly without moisture-related popcorning or delamination |
| Low incremental surge resistance | Minimizes VC overshoot during fast-rising transients (e.g., relay coil flyback), improving protection margin |
Applications
| Industrial Motor Control | Telecom Power Supply Input |
|---|---|
Use Scenario: Protection of gate drivers and microcontrollers against voltage spikes from contactor switching and brake resistor discharge. IC Role / Device Role / Timing Role: Unidirectional TVS placed between DC bus and ground to clamp transients before they reach sensitive logic or power stages. Use Value: Limits peak rail overvoltage to 219 V, preventing latch-up or oxide breakdown in 150 V-rated MOSFETs and isolated gate drivers. | Use Scenario: Input-stage surge suppression on AC/DC front-end rectifiers in base station power modules. IC Role / Device Role / Timing Role: Primary transient shunt on bulk capacitor input, absorbing repetitive 10/1000 μs surges induced by grid switching or nearby lightning. Use Value: Withstands 400 W pulses at 0.01 % duty cycle, maintaining reliability over 10+ years in outdoor telecom cabinets. |
| Automotive Body Control Module | Industrial Sensor Signal Conditioning |
Use Scenario: Protection of LIN bus transceivers and load-switch FETs against battery dump and load-dump transients per ISO 7637-2 Pulse 5a. IC Role / Device Role / Timing Role: Unidirectional TVS connected between 12 V rail and chassis ground, triggered only during overvoltage events. Use Value: Clamps 12 V rail to ≤219 V within <1 ns, preserving functionality of 3.3 V MCU peripherals powered via LDOs. | Use Scenario: Shielding 4–20 mA current-loop sensors and analog front-ends from ESD and field wiring transients in factory automation. IC Role / Device Role / Timing Role: Low-capacitance TVS placed across differential signal pair (e.g., RS-485) or single-ended sensor output to ground. Use Value: Adds <1 pF junction capacitance (typ.) at zero bias, avoiding signal integrity degradation at 100 kHz bandwidth. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| P4SMA150A-E3/96 | Same unidirectional DO-214AC (SMA) package; 150 V VWM, 219 V VC @ 0.91 A; lower PPPM (400 W same), but higher thermal resistance due to larger footprint | Requires PCB layout change (SMA vs. MELF); better suited for manual repair or high-volume wave-soldered assemblies | Select if board space permits larger package and hand-soldering or wave soldering is preferred over MELF-compatible reflow. |
| SMAJ150AHE3/A | DO-214AC package; 150 V VWM, 243 V VC @ 0.82 A; slightly higher clamping voltage and lower IPPM; RoHS-compliant, AEC-Q200 qualified | Qualified for automotive use; not recommended for non-automotive cost-sensitive designs due to qualification overhead | Choose for new automotive designs requiring AEC-Q200; avoid for industrial/commercial where TGL41-160A-E3/96's MELF placement advantage applies. |
Compared with P4SMA150A-E3/96 and SMAJ150AHE3/A, TGL41-160A-E3/96 offers superior automated placement compatibility in space-constrained layouts, tighter VBR tolerance (±5 %), and lower thermal resistance in the GL41 package-making it optimal for high-density industrial PCBs where MELF handling is established.
Availability
TGL41-160A-E3/96 is available at Aetrix Electronics and suitable for industrial motor control, telecom power supply input, and automotive body control module designs requiring stable component supply and long-term obsolescence mitigation.
Supply support for TGL41-160A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and high-power handling.
The TGL41 series belongs to Vishay's TRANSZorb® TVS family, engineered specifically for high-energy transient suppression in harsh industrial and telecom environments where fast response, stable clamping, and MELF manufacturability are critical.
FAQ
What is the breakdown voltage range for TGL41-160A-E3/96?
The TGL41-160A-E3/96 has a specified breakdown voltage (VBR) range of 152 V minimum to 168 V maximum at 1.0 mA test current. This tight ±5 % tolerance ensures consistent clamping behavior across production lots and supports precise overvoltage margining in 136 V nominal systems. The value is measured per ANSI/IEEE C62.35 and confirmed in Vishay's datasheet revision 14-Nov-2023 (Doc. #88403).
Is TGL41-160A-E3/96 suitable for new designs?
No-TGL41-160A-E3/96 is marked "Not For New Designs" in Vishay's official documentation. Vishay recommends P4SMA150A-E3/96 or SMAJ150AHE3/A as alternatives. However, TGL41-160A-E3/96 remains fully supported for legacy design refresh, repair, and continuity programs at Aetrix Electronics with full traceability and lifecycle coordination.
What does the "E3/96" suffix mean in TGL41-160A-E3/96?
The "E3" suffix indicates RoHS-compliant, commercial-grade construction with matte tin-plated leads meeting J-STD-002 and JESD 22-B102 solderability standards; "/96" denotes packaging in 7-inch diameter plastic tape and reel, with a base quantity of 1500 units. This configuration ensures compatibility with high-speed pick-and-place equipment calibrated for MELF components.
How is polarity identified on TGL41-160A-E3/96?
TGL41-160A-E3/96 uses a blue band to mark the cathode terminal, which is the positive side during transient clamping. Under normal reverse-biased operation, the cathode connects to the protected line and the anode to ground. This unidirectional polarity must be observed in layout to ensure proper surge diversion; incorrect orientation renders the device ineffective.
What is the maximum clamping voltage of TGL41-160A-E3/96 under surge conditions?
The maximum clamping voltage (VC) of TGL41-160A-E3/96 is 219 V, measured at 0.91 A peak pulse current (IPPM) using a 10/1000 μs waveform. This value defines the upper voltage limit imposed on protected circuitry during worst-case transients and is critical for ensuring downstream components-such as 150 V-rated MOSFETs-remain within safe operating area. The parameter is guaranteed per datasheet Table 2.
TGL41-160A-E3/96 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-213AB, MELF
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 136V
- Voltage - Breakdown (Min):
- 152V
- Voltage - Clamping (Max) @ Ipp:
- 219V
- Current - Peak Pulse (10/1000µs):
- 910mA
- Power - Peak Pulse:
- 200W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 150°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Surface Mount
- Supplier Device Package:
- DO-213AB (GL41)
TGL41-160A-E3/96 FAQ
1.How can I place an order for TGL41-160A-E3/96 through Aetrix?
Please submit a Request for Quotation (RFQ) for TGL41-160A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for TGL41-160A-E3/96 reliable?
The price and inventory of TGL41-160A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-160A-E3/96 is usually 5 days.
3.What payment methods are accepted for TGL41-160A-E3/96?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-160A-E3/96 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for TGL41-160A-E3/96?
TGL41-160A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your TGL41-160A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for TGL41-160A-E3/96?
For technical support, including TGL41-160A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-160A-E3/96 requirements.
6.How does Aetrix verify that TGL41-160A-E3/96 is sourced from the original manufacturer or authorized distributors?
All TGL41-160A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-160A-E3/96 meets industry standards.
7.What is the process for return or replacement of TGL41-160A-E3/96?
All TGL41-160A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-160A-E3/96, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The TGL41-160A-E3/96 part is unused and in its original packaging.
Return procedure for TGL41-160A-E3/96:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
TGL41-160A-E3/96 Tags

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ESD9B5.0ST5G
onsemi

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DESD3V3E1BL-7B
Diodes Incorporated

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onsemi

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Diodes Incorporated

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D5V0P1B2LP-7B
Diodes Incorporated

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DESD5V0U1BA-7
Diodes Incorporated

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ESD5Z5.0T1G
onsemi

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DESD5V0U1BB-7
Diodes Incorporated

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D12V0L1B2LP-7B
Diodes Incorporated

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PESD2V0Y1BSFYL
Nexperia USA Inc.

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DF2S5M4CT,L3F
Toshiba Semiconductor and Storage

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D5V0L1B2WS-7
Diodes Incorporated
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