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Vishay General Semiconductor - Diodes Division TGL41-180A-E3/96

Part No.:
TGL41-180A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-180A-E3/96.pdf
Description:
TVS DIODE 154VWM 246VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,239

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Product details

Overview

TGL41-180A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) MELF package, rated for 171–189 V breakdown voltage, 154 V stand-off voltage, and 400 W peak pulse power (10/1000 μs), used to protect MOSFETs and sensor signal lines in industrial power supplies against inductive switching transients.

For engineers reviewing the TGL41-180A-E3/96 datasheet, TGL41-180A-E3/96 pinout, TGL41-180A-E3/96 application, or TGL41-180A-E3/96 equivalent, key selection criteria include clamping voltage (246 V at 0.81 A), unidirectional polarity with blue-band cathode marking, thermal derating above 25 °C, and RoHS-compliant matte tin-plated leads per J-STD-002.

Technical Context

This TVS diode operates as a voltage-clamped shunt protector: under normal bias it presents high impedance (<5 μA leakage at 154 V), then rapidly avalanches when reverse voltage exceeds 171 V (min VBR), clamping transient energy within 1 ns response time to limit downstream IC stress. Its glass-passivated junction ensures stable breakdown characteristics across -55 °C to +150 °C operating range.

The device uses a single-junction, unidirectional avalanche structure optimized for 10/1000 μs waveform compliance per ANSI/IEEE C62.35, with 0.111 %/°C temperature coefficient of VBR and 250 °C lead-free reflow compatibility (MSL Level 1). It is not rated for bidirectional operation or repetitive surge duty beyond 0.01 % duty cycle.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)171 V / 189 V - defines minimum voltage at which avalanche conduction begins reliably at 1 mA test current
VWM154 V - maximum continuous reverse working voltage before significant leakage occurs
VC @ IPPM246 V at 0.81 A - clamping voltage during 10/1000 μs transient, limiting protected circuit voltage stress
PPPM400 W - peak pulse power handling capability for non-repetitive transients (derates above 25 °C)
IFSM40 A - maximum 8.3 ms half-sine surge current the device withstands without failure
Junction Temp-55 °C to +150 °C - operational and storage temperature envelope compatible with industrial environments
PackageGL41 (DO-213AB) - cylindrical MELF outline with solderable matte tin-plated ends, MSL Level 1

Pinout & Package

GL41 (DO-213AB) is a plastic MELF package with axial leads; polarity is marked by a blue band indicating the cathode (positive terminal during TVS conduction). The device has two terminals only: anode and cathode - no internal connections or multi-pin configuration.

Pin/TerminalCircuit RoleDesign Meaning
AnodeReference node for reverse-bias operationConnected to system ground or low-side reference; current flows into cathode during clamping
Cathode (blue band)Transient current sinkConnected to protected line; conducts surge current to ground when VREV > VBR

Key Features

FeatureDesign Value
400 W peak pulse power (10/1000 μs)Enables robust protection against IEC 61000-4-5 Level 4 surges in AC/DC power inputs
Glass-passivated junctionEnsures long-term stability of VBR and low parameter drift over temperature and life
MSL Level 1, 250 °C peak reflowSupports standard lead-free SMT assembly without moisture-related popcorning or delamination
Unidirectional polarity onlySimplifies layout for DC-biased rails where reverse conduction is not required
Low incremental surge resistanceMinimizes clamping voltage overshoot during fast-rising transients (e.g., relay bounce)

Applications

Industrial Motor DrivesTelecom Power Supplies

Use Scenario: Protection of gate drivers and feedback sensing circuits from inductive kickback during IGBT/MOSFET switching in variable-frequency drives.

IC Role / Device Role / Timing Role: Shunt TVS element placed across DC bus or gate resistor to clamp voltage spikes before they reach control ICs.

Use Value: Limits transient voltage to ≤246 V, preventing gate oxide rupture in 600 V-class MOSFETs and maintaining PWM timing integrity.

Use Scenario: Input-stage surge suppression on -48 V telecom rectifier outputs exposed to lightning-induced surges on distribution lines.

IC Role / Device Role / Timing Role: Primary clamping device on secondary-side DC output, coordinated with upstream MOVs for staged protection.

Use Value: Withstands 40 A 8.3 ms surge (IFSM) and clamps 10/1000 μs transients to 246 V, preserving PMBus communication timing and ADC reference stability.

Automotive Body Control ModulesIndustrial Sensor Signal Conditioning

Use Scenario: Reverse-polarity and load-dump protection on LIN bus transceivers and microcontroller I/O pins in 12 V vehicle subsystems.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between LIN line and ground, absorbing ISO 7637-2 Pulse 1/2a energy.

Use Value: 154 V VWM allows safe operation during cold-crank (6.5 V) and load-dump (up to 35 V), while 246 V clamping prevents MCU reset or latch-up.

Use Scenario: ESD and switching transient protection on analog front-end inputs of pressure/temperature sensors in factory automation PLCs.

IC Role / Device Role / Timing Role: Low-capacitance shunt suppressor on differential sensor lines (e.g., 4–20 mA loop inputs), minimizing signal distortion.

Use Value: <5 μA leakage at 154 V avoids loading precision op-amp stages; fast response preserves sub-microsecond signal edge fidelity.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA180A-E3/96Same VBR range (171–189 V), but SMA package (DO-214AC); 400 W PPPM, 246 V VC, higher thermal resistance (RθJA ≈ 150 °C/W vs. GL41's ~120 °C/W)Suitable for PCB space-constrained layouts requiring surface-mount flat leads instead of cylindrical MELFSelect P4SMA180A-E3/96 if board real estate or automated optical inspection favors rectangular SMD over MELF geometry
SMAJ180AIdentical electrical specs (VBR, VC, PPPM) but legacy non-RoHS version; same DO-214AC package; no JESD201 whisker testingAcceptable for non-RoHS industrial legacy systems where lead-free compliance is not mandatedChoose SMAJ180A only for cost-sensitive, non-certified replacements where RoHS and whisker resistance are not required

Compared with TGL41-180A-E3/96, P4SMA180A-E3/96 offers identical clamping performance in a more mountable SMD package but with reduced thermal dissipation margin, while SMAJ180A provides legacy compatibility at the expense of modern reliability qualifications.

Availability

TGL41-180A-E3/96 is available at Aetrix Electronics and suitable for industrial motor drives, telecom power supplies, and automotive body control modules requiring stable component supply with full traceability and long-term lifecycle support.

Supply support for TGL41-180A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power efficiency, and application-specific optimization.

The TGL41 series belongs to Vishay's TRANSZorb® TVS family, engineered specifically for high-energy transient suppression in harsh industrial and automotive environments where stable clamping voltage and repeatable surge endurance are critical.

FAQ

What is the clamping voltage of the TGL41-180A-E3/96 under peak pulse conditions?

The TGL41-180A-E3/96 has a maximum clamping voltage (VC) of 246 V at its rated peak pulse current (IPPM) of 0.81 A, measured using a 10/1000 μs waveform. This value is guaranteed per the Vishay datasheet (Doc. #88403) and defines the upper voltage limit imposed on protected circuitry during transient events. The TGL41-180A-E3/96 maintains this clamping performance across its specified operating temperature range.

Is the TGL41-180A-E3/96 suitable for bidirectional transient protection?

No, the TGL41-180A-E3/96 is unidirectional only, as explicitly stated in the Vishay datasheet. It features a single avalanche junction with cathode marked by a blue band and is designed for DC-biased applications where reverse conduction is not required. For bidirectional protection, a separate symmetric TVS array or dual-diode configuration would be necessary - the TGL41-180A-E3/96 does not provide that functionality.

What is the meaning of the "E3/96" suffix in TGL41-180A-E3/96?

The "E3" suffix indicates RoHS-compliant, commercial-grade construction with matte tin-plated leads qualified to J-STD-002 and JESD 22-B102 solderability standards, plus JESD 201 Class 1A whisker resistance. The "/96" denotes packaging in 7-inch diameter plastic tape and reel, with a base quantity of 1500 units - a standard logistics code defined in Vishay's ordering information table for the TGL41 series.

Does the TGL41-180A-E3/96 require heatsinking for continuous power dissipation?

No - the TGL41-180A-E3/96 is rated for only 1.0 W steady-state power dissipation (PD) on an infinite heatsink at 75 °C, and its intended use is transient suppression, not continuous conduction. Under normal operation, it draws negligible current (<5 μA at VWM). Heatsinking is unnecessary unless subjected to frequent high-duty-cycle surges, which violates its 0.01 % repetitive rating - the TGL41-180A-E3/96 is not designed for such operation.

How does the TGL41-180A-E3/96 compare to older TGL41-180A versions without the E3 suffix?

The TGL41-180A-E3/96 replaces legacy non-RoHS variants with enhanced process controls: E3 denotes full RoHS compliance, JESD 201 Class 1A whisker resistance, and qualification to J-STD-002 solderability standards. Electrically identical, the TGL41-180A-E3/96 offers improved long-term reliability in lead-free assembly processes - the core TVS parameters (VBR, VC, PPPM) remain unchanged from prior revisions of the TGL41-180A-E3/96.

TGL41-180A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
154V
Voltage - Breakdown (Min):
171V
Voltage - Clamping (Max) @ Ipp:
246V
Current - Peak Pulse (10/1000µs):
810mA
Power - Peak Pulse:
200W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-180A-E3/96 FAQ

1.How can I place an order for TGL41-180A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-180A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-180A-E3/96 reliable?

The price and inventory of TGL41-180A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-180A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-180A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-180A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-180A-E3/96?

TGL41-180A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-180A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-180A-E3/96?

For technical support, including TGL41-180A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-180A-E3/96 requirements.

6.How does Aetrix verify that TGL41-180A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-180A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-180A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-180A-E3/96?

All TGL41-180A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-180A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-180A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-180A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-180A-E3/96 Tags

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