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Vishay General Semiconductor - Diodes Division TGL41-27-E3/96

Part No.:
TGL41-27-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-27-E3/96.pdf
Description:
TVS DIODE 21.8VWM 39.1VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,621

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Product details

Overview

TGL41-27-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-213AB (GL41) MELF package, designed for clamping voltage transients on signal and power lines. It features 25.7 V to 28.4 V breakdown voltage (VBR), 23.1 V stand-off voltage (VWM), 37.5 V maximum clamping voltage (VC) at 10.7 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect MOSFETs and sensor signal lines in industrial control systems.

For engineers reviewing the TGL41-27-E3/96 datasheet, TGL41-27-E3/96 pinout, TGL41-27-E3/96 application, or TGL41-27-E3/96 equivalent, key selection criteria include unidirectional polarity, glass-passivated junction, MSL Level 1 moisture sensitivity, 0.099 %/°C temperature coefficient of VBR, and compatibility with automated placement in high-reliability consumer and telecom protection circuits.

Technical Context

This TVS diode operates as a clamping device in parallel with sensitive circuit nodes, activating when reverse voltage exceeds VWM (23.1 V) and entering avalanche breakdown between 25.7 V and 28.4 V. Its low incremental surge resistance and fast response time ensure effective suppression of inductive switching transients and ESD events.

The device uses a glass-passivated silicon junction housed in a plastic MELF (DO-213AB) package with matte tin-plated terminals, rated for -55 °C to +150 °C operating junction temperature and compliant with JESD201 Class 1A whisker testing. It delivers 400 W peak pulse power only up to 91 V; above that, rating drops to 200 W.

Key Specifications

Parameter Value and Actual Design Meaning
VBR (min/max) 25.7 V / 28.4 V - defines precise avalanche onset range under 1.0 mA test current; critical for accurate overvoltage threshold setting
VWM 23.1 V - maximum continuous reverse working voltage before leakage exceeds 5 μA; sets safe operating margin below breakdown
VC @ IPPM 37.5 V at 10.7 A - clamped voltage during 10/1000 μs transient; determines protected circuit's maximum stress level
PPPM 400 W - peak pulse power handling capability with 10/1000 μs waveform at 0.01 % duty cycle; defines transient energy absorption capacity
IFSM 40 A - peak forward surge current rating for 8.3 ms half-sine wave; supports robustness against repetitive inrush or fault currents
TJ max 150 °C - maximum junction temperature; constrains thermal design and derating requirements in high-power density layouts
Package DO-213AB (GL41) - standardized MELF outline with 0.105" diameter, enabling high-density automated placement and reflow compatibility

Pinout & Package

DO-213AB (GL41) is a cylindrical plastic MELF package with two solderable end terminals. Polarity is marked by a blue band indicating the cathode (positive terminal under normal TVS operation). No internal leads or pads - terminals are formed by metallized ends of the molded body.

Pin/Terminal Circuit Role Design Meaning
Anode (unmarked end) Reference node for reverse-biased clamping Connected to ground or lower-potential rail; establishes reference for VWM and VBR thresholds
Cathode (blue band) Transient voltage sensing and clamping node Connected to protected line; conducts avalanche current when voltage exceeds VBR, limiting VC to 37.5 V

Key Features

Feature Design Value
Unidirectional polarity only Enables precise clamping on DC-biased lines without forward conduction interference; eliminates need for series blocking diodes
Glass-passivated chip junction Ensures stable VBR and low leakage (<5 μA at VWM) across temperature and lifetime; improves long-term reliability in harsh environments
MSL Level 1 per J-STD-020 Allows unlimited floor life and standard reflow profiles without baking; reduces manufacturing complexity and cost
400 W peak pulse power (≤91 V) Provides sufficient energy absorption for common IEC 61000-4-5 surge events (e.g., 2 kV line-to-ground) without degradation
0.099 %/°C VBR tempco Minimizes drift of clamping threshold over industrial temperature range (-55 °C to +150 °C); maintains protection margin stability

Applications

Industrial Motor Control Automotive Sensor Interface

Use Scenario: Protection of gate drivers and feedback signal lines in variable-frequency drives subjected to inductive kickback from relay and contactor switching.

IC Role / Device Role / Timing Role: Transient voltage suppressor placed across MOSFET gate-source or op-amp input pins to clamp spikes below 37.5 V.

Use Value: Prevents latch-up or permanent damage to 3.3 V/5 V logic interfaces while maintaining signal integrity during 40 A inductive turn-off events.

Use Scenario: Shielding analog output lines (e.g., 0–5 V throttle position sensor) from load dump and jump-start transients in 12 V automotive subsystems.

IC Role / Device Role / Timing Role: Unidirectional TVS connected between sensor output and ground to shunt >23.1 V surges before reaching ADC input.

Use Value: Ensures sensor data validity during ISO 7637-2 Pulse 5a (75 V/350 ms) events without requiring additional filtering or isolation components.

Telecom Power Supply Input Consumer USB Port Protection

Use Scenario: Secondary-side overvoltage protection on +48 V telecom rectifier outputs feeding PoE injectors and remote PHY modules.

IC Role / Device Role / Timing Role: Clamping device installed between +48 V rail and chassis ground to limit transients induced by hot-swap or cable discharge.

Use Value: Absorbs 400 W pulses without failure, preserving downstream DC-DC converter ICs and reducing need for redundant crowbar circuits.

Use Scenario: ESD and surge protection on VBUS and D+/D− lines of USB 2.0 host ports in set-top boxes and smart displays.

IC Role / Device Role / Timing Role: Discrete TVS array element providing low-capacitance (<100 pF) clamping at 23.1 V stand-off to avoid signal distortion.

Use Value: Meets IEC 61000-4-2 Level 4 (15 kV air, 8 kV contact) while maintaining <1 ns response time and minimal insertion loss on high-speed data paths.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ24A DO-214AA (SMB) package; 24 V VWM, 38.9 V VC @ 10.3 A; 600 W PPPM Higher power rating but larger footprint; requires PCB area increase and different pick-and-place nozzle Select when higher surge margin is needed and board space allows SMB outline; not drop-in due to package mismatch
1.5SMC27A DO-214AB (SMC) package; 27 V VWM, 43.0 V VC @ 9.3 A; 1500 W PPPM Three times higher clamping voltage and significantly larger thermal mass; suited for primary-side AC line protection Choose for mains-input stage protection where 43 V clamping is acceptable; incompatible with MELF-reflow profiles and layout

Compared with SMBJ24A and 1.5SMC27A, the TGL41-27-E3/96 offers superior board-area efficiency and MSL Level 1 compatibility for high-volume automated assembly, while delivering optimized clamping performance (37.5 V) for low-voltage DC signal lines - making it preferred for space-constrained industrial and telecom edge devices.

Availability

TGL41-27-E3/96 is available at Aetrix Electronics and suitable for industrial motor control, automotive sensor interface, and telecom power supply input applications requiring stable component supply, RoHS-compliant sourcing, and consistent MELF packaging for automated placement.

Supply support for TGL41-27-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and manufacturability for high-volume electronics.

The TGL41 series belongs to Vishay's TRANSZorb® TVS family, engineered specifically for high-energy transient suppression in compact MELF packages targeting automated SMT production and demanding environmental conditions.

FAQ

What is the breakdown voltage range for TGL41-27-E3/96?

The TGL41-27-E3/96 has a specified breakdown voltage (VBR) range of 25.7 V to 28.4 V at 1.0 mA test current, measured per ANSI/IEEE C62.35 standards. This range ensures reliable and repeatable avalanche initiation during overvoltage events while accommodating process variation. The value is confirmed in the Electrical Characteristics table on page 2 of Vishay document 88403.

Is TGL41-27-E3/96 unidirectional or bidirectional?

TGL41-27-E3/96 is unidirectional only, as explicitly stated in the FEATURES section of the Vishay datasheet. Its blue band marks the cathode, and it is intended for use on DC-biased lines where reverse conduction must be controlled. Bidirectional variants are not offered in the TGL41 family.

What is the maximum clamping voltage of TGL41-27-E3/96 under surge conditions?

The maximum clamping voltage (VC) of TGL41-27-E3/96 is 37.5 V at 10.7 A peak pulse current (IPPM) with a 10/1000 μs waveform. This value is measured per standard test conditions and defines the upper voltage limit imposed on protected circuitry during transient events.

Does TGL41-27-E3/96 meet RoHS and lead-free requirements?

Yes, TGL41-27-E3/96 carries the "E3" suffix, indicating RoHS compliance per Directive 2011/65/EU and JESD201 Class 1A whisker resistance. The matte tin-plated terminals are solderable per J-STD-002 and JESD22-B102, and the molding compound meets UL 94 V-0 flammability rating.

What is the operating temperature range for TGL41-27-E3/96?

TGL41-27-E3/96 is rated for an operating junction and storage temperature range of -55 °C to +150 °C. This wide range supports deployment in under-hood automotive, industrial drive cabinets, and outdoor telecom enclosures where ambient extremes are common.

TGL41-27-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
21.8V
Voltage - Breakdown (Min):
24.3V
Voltage - Clamping (Max) @ Ipp:
39.1V
Current - Peak Pulse (10/1000µs):
10.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-27-E3/96 FAQ

1.How can I place an order for TGL41-27-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-27-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-27-E3/96 reliable?

The price and inventory of TGL41-27-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-27-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-27-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-27-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-27-E3/96?

TGL41-27-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-27-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-27-E3/96?

For technical support, including TGL41-27-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-27-E3/96 requirements.

6.How does Aetrix verify that TGL41-27-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-27-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-27-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-27-E3/96?

All TGL41-27-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-27-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-27-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-27-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-27-E3/96 Tags

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