Vishay General Semiconductor - Diodes Division TGL41-6.8A-E3/96
- Part No.:
- TGL41-6.8A-E3/96
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-213AB, MELF
- Datasheet:
-
TGL41-6.8A-E3/96.pdf
- Description:
- TVS DIODE 5.8VWM 10.5VC GL41
- Quantity:
- Payment:

- Shipping:

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Product details
Overview
TGL41-6.8A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, designed for surge protection on signal and power lines. It features 6.45 V to 7.14 V breakdown voltage (VBR), 5.80 V stand-off voltage (VWM), 400 W peak pulse power (10/1000 μs), 38.1 A peak pulse current (IPPM), and clamps to 10.5 V at rated surge - used to protect MOSFETs, ICs, and sensor signal lines in industrial and telecom equipment.
For engineers reviewing the TGL41-6.8A-E3/96 datasheet, TGL41-6.8A-E3/96 pinout, TGL41-6.8A-E3/96 application, or TGL41-6.8A-E3/96 equivalent, key selection criteria include unidirectional polarity, DO-213AB mechanical compatibility, 10.5 V clamping performance at 38.1 A, thermal derating above 25 °C, and RoHS-compliant matte tin-plated terminals meeting J-STD-002 solderability.
Technical Context
This TVS diode employs a glass-passivated planar junction for stable breakdown and low leakage, with fast response time (<1 ns) enabling effective suppression of ESD and inductive switching transients. Its 10/1000 μs waveform rating reflects standardized IEC 61000-4-5 surge immunity testing conditions.
The device operates within -55 °C to +150 °C junction temperature range and meets MSL Level 1 per J-STD-020 with 250 °C lead-free reflow peak. Polarity is marked by a blue band indicating cathode - positive relative to anode during clamping - and it is not rated for bidirectional operation.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VBR (min/max) | 6.45 V / 7.14 V - ensures reliable triggering above 5.80 V operating voltage while avoiding false clamping |
| VWM | 5.80 V - maximum continuous reverse voltage before significant leakage begins |
| IPPM | 38.1 A - peak surge current it safely clamps without failure under 10/1000 μs transient |
| VC @ IPPM | 10.5 V - clamped voltage seen by protected circuit during full-rated surge event |
| PPPM | 400 W - peak pulse power handling capability aligned with IEC 61000-4-5 Level 4 requirements |
| Junction Temp Range | -55 °C to +150 °C - supports operation in harsh industrial and automotive under-hood environments |
| Leakage @ VWM | 1000 μA - low enough to avoid loading sensitive high-impedance signal paths |
Pinout & Package
GL41 (DO-213AB) is a cylindrical plastic MELF package with solderable matte tin-plated ends. The blue band denotes the cathode terminal. No internal leads or pads - both ends serve as functional terminals.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Cathode (blue band end) | Surge current sink during clamping | Connected to protected line; conducts transient energy to ground when VWM exceeded |
| Anode (opposite end) | Reference/ground return path | Typically tied to system ground or low-impedance return plane to complete clamping loop |
Key Features
| Feature | Design Value |
|---|---|
| Plastic MELF packaging | Enables high-volume automated placement and consistent thermal performance in compact layouts |
| Glass-passivated junction | Ensures stable VBR over lifetime and reduces parameter drift under thermal cycling |
| 400 W peak pulse power (10/1000 μs) | Meets IEC 61000-4-5 surge immunity for industrial port protection up to Level 4 |
| Low incremental surge resistance | Minimizes voltage overshoot during fast-rising transients, improving protection margin |
| MSL Level 1 compliance | Allows direct use in lead-free reflow without baking, reducing manufacturing overhead |
Applications
| Industrial Motor Control | Telecom Line Interface |
|---|---|
Use Scenario: Protecting gate drivers and logic inputs from inductive kickback during relay or solenoid switching in PLC modules. IC Role / Device Role / Timing Role: Unidirectional TVS clamping transient spikes on 24 V DC control lines before they reach microcontrollers or optocouplers. Use Value: Limits voltage to ≤10.5 V during 38.1 A surges, preventing latch-up or permanent damage to 5 V/3.3 V logic interfaces. | Use Scenario: Shielding RS-485 transceivers and Ethernet PHYs from lightning-induced surges on outdoor data lines. IC Role / Device Role / Timing Role: Primary front-end surge suppressor on differential pairs, placed before common-mode chokes and receiver inputs. Use Value: Clamps 1 kV/0.5 kA surges to safe levels within nanoseconds, preserving signal integrity and avoiding transceiver reset events. |
| Automotive Sensor Signal Lines | Consumer Power Adapter Inputs |
Use Scenario: Safeguarding analog outputs of pressure or temperature sensors connected to engine control units. IC Role / Device Role / Timing Role: Low-capacitance TVS on 5 V sensor supply and output lines, suppressing load dump and ISO 7637-2 pulses. Use Value: Withstands repetitive 12 V battery line transients up to 400 W without degradation, maintaining sensor accuracy over 10+ year service life. | Use Scenario: Input-stage protection for AC-DC adapters against mains-borne surges and ESD during plug insertion. IC Role / Device Role / Timing Role: First-line defense on primary-side rectifier outputs, shunting energy before bulk capacitor and controller ICs. Use Value: Handles 8.3 ms half-sine surges up to 40 A (IFSM) without fuse activation, eliminating need for redundant fusing. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| P4SMA6.8-E3 | DO-41 package (axial lead), 600 W PPPM, higher VC = 11.5 V at same IPPM | Better suited for PCBs with axial footprint and less stringent clamping voltage requirements | Select when board layout allows axial components and higher clamping voltage is acceptable |
| SMAJ6.8A | SMA package (SMD), 400 W PPPM, identical VBR/VWM, but lower IPPM = 34.7 A and VC = 11.2 V | Preferred for space-constrained designs where DO-213AB radial placement is impractical | Choose for dense SMT layouts requiring standard SMA footprint and JEDEC-compliant reflow profile |
Compared with TGL41-6.8A-E3/96, P4SMA6.8-E3 offers higher surge power but requires axial mounting and yields looser clamping; SMAJ6.8A matches power rating but trades off 3.4 A lower surge current and 0.7 V higher clamping - making TGL41-6.8A-E3/96 optimal for precision-critical MELF-based industrial designs needing tight voltage control.
Availability
TGL41-6.8A-E3/96 is available at Aetrix Electronics and suitable for industrial motor control, telecom line interface, and automotive sensor signal line protection requiring stable component supply across long-lifecycle programs.
Supply support for TGL41-6.8A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability and high-volume manufacturability.
The TGL41 series belongs to Vishay's TRANSZorb® TVS portfolio, engineered specifically for robust, low-leakage transient suppression in harsh electromagnetic environments - targeting industrial automation, transportation, and infrastructure systems.
FAQ
What is the breakdown voltage tolerance of the TGL41-6.8A-E3/96?
The TGL41-6.8A-E3/96 has a specified breakdown voltage range of 6.45 V to 7.14 V at 10 mA test current, representing ±5% tolerance around the nominal 6.8 V rating. This tight VBR window ensures predictable clamping onset while maintaining sufficient margin above its 5.80 V stand-off voltage. The TGL41-6.8A-E3/96 achieves this consistency via glass-passivated planar junction processing and 100% production testing per Vishay specification 88403.
Is the TGL41-6.8A-E3/96 suitable for bidirectional surge protection?
No, the TGL41-6.8A-E3/96 is unidirectional only, as explicitly stated in its Vishay datasheet revision 14-Nov-2023. It features a single blue band marking the cathode and is not characterized for reverse conduction. For bidirectional applications, engineers must select a dedicated bidirectional TVS such as the SMBJ6.8CA or use back-to-back unidirectional devices. The TGL41-6.8A-E3/96 must be oriented with cathode toward the protected line and anode to ground to function correctly.
What is the maximum clamping voltage of the TGL41-6.8A-E3/96 under surge conditions?
The TGL41-6.8A-E3/96 clamps to a maximum of 10.5 V when subjected to its rated 38.1 A peak pulse current (IPPM) under the standard 10/1000 μs waveform. This value is measured at the device terminals and represents the worst-case voltage imposed on downstream circuitry during full-rated surge events. The TGL41-6.8A-E3/96 maintains this clamping performance across its full operating temperature range (-55 °C to +150 °C), with minimal variation due to its low temperature coefficient of 0.060 %/°C.
Does the TGL41-6.8A-E3/96 meet RoHS and lead-free assembly requirements?
Yes, the TGL41-6.8A-E3/96 carries the "E3" suffix indicating full RoHS compliance and qualification for lead-free reflow soldering. Its matte tin-plated terminals meet J-STD-002 and JESD 22-B102 solderability standards, and it satisfies JESD 201 Class 1A whisker resistance. The device is rated for MSL Level 1 per J-STD-020 with a maximum peak reflow temperature of 250 °C - confirming suitability for standard Pb-free assembly processes without pre-baking.
How does the TGL41-6.8A-E3/96 compare to the P4SMA6.8-E3 alternative?
The TGL41-6.8A-E3/96 and P4SMA6.8-E3 share the same 6.8 V nominal breakdown but differ critically in package (GL41/DO-213AB vs. DO-41), surge rating (400 W vs. 600 W), and clamping voltage (10.5 V vs. 11.5 V at respective IPPM). The TGL41-6.8A-E3/96 offers tighter clamping and MELF geometry for automated placement, while P4SMA6.8-E3 provides higher power handling in axial form. Both are unidirectional and RoHS-compliant, but the TGL41-6.8A-E3/96 is preferred where PCB real estate and precise voltage limiting are prioritized.
TGL41-6.8A-E3/96 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-213AB, MELF
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 5.8V
- Voltage - Breakdown (Min):
- 6.45V
- Voltage - Clamping (Max) @ Ipp:
- 10.5V
- Current - Peak Pulse (10/1000µs):
- 38.1A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 150°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Surface Mount
- Supplier Device Package:
- DO-213AB (GL41)
TGL41-6.8A-E3/96 FAQ
1.How can I place an order for TGL41-6.8A-E3/96 through Aetrix?
Please submit a Request for Quotation (RFQ) for TGL41-6.8A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for TGL41-6.8A-E3/96 reliable?
The price and inventory of TGL41-6.8A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-6.8A-E3/96 is usually 5 days.
3.What payment methods are accepted for TGL41-6.8A-E3/96?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-6.8A-E3/96 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for TGL41-6.8A-E3/96?
TGL41-6.8A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your TGL41-6.8A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for TGL41-6.8A-E3/96?
For technical support, including TGL41-6.8A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-6.8A-E3/96 requirements.
6.How does Aetrix verify that TGL41-6.8A-E3/96 is sourced from the original manufacturer or authorized distributors?
All TGL41-6.8A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-6.8A-E3/96 meets industry standards.
7.What is the process for return or replacement of TGL41-6.8A-E3/96?
All TGL41-6.8A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-6.8A-E3/96, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The TGL41-6.8A-E3/96 part is unused and in its original packaging.
Return procedure for TGL41-6.8A-E3/96:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
TGL41-6.8A-E3/96 Tags

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ESD9B5.0ST5G
onsemi

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DESD3V3E1BL-7B
Diodes Incorporated

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D5V0H1B2LP-7B
Diodes Incorporated

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Diodes Incorporated

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Diodes Incorporated

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ESD5Z5.0T1G
onsemi

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DESD5V0U1BB-7
Diodes Incorporated

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D12V0L1B2LP-7B
Diodes Incorporated

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PESD2V0Y1BSFYL
Nexperia USA Inc.

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DF2S5M4CT,L3F
Toshiba Semiconductor and Storage

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D5V0L1B2WS-7
Diodes Incorporated
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