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Vishay General Semiconductor - Diodes Division TGL41-6.8A-E3/96

Part No.:
TGL41-6.8A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-6.8A-E3/96.pdf
Description:
TVS DIODE 5.8VWM 10.5VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,883

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Product details

Overview

TGL41-6.8A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, designed for surge protection on signal and power lines. It features 6.45 V to 7.14 V breakdown voltage (VBR), 5.80 V stand-off voltage (VWM), 400 W peak pulse power (10/1000 μs), 38.1 A peak pulse current (IPPM), and clamps to 10.5 V at rated surge - used to protect MOSFETs, ICs, and sensor signal lines in industrial and telecom equipment.

For engineers reviewing the TGL41-6.8A-E3/96 datasheet, TGL41-6.8A-E3/96 pinout, TGL41-6.8A-E3/96 application, or TGL41-6.8A-E3/96 equivalent, key selection criteria include unidirectional polarity, DO-213AB mechanical compatibility, 10.5 V clamping performance at 38.1 A, thermal derating above 25 °C, and RoHS-compliant matte tin-plated terminals meeting J-STD-002 solderability.

Technical Context

This TVS diode employs a glass-passivated planar junction for stable breakdown and low leakage, with fast response time (<1 ns) enabling effective suppression of ESD and inductive switching transients. Its 10/1000 μs waveform rating reflects standardized IEC 61000-4-5 surge immunity testing conditions.

The device operates within -55 °C to +150 °C junction temperature range and meets MSL Level 1 per J-STD-020 with 250 °C lead-free reflow peak. Polarity is marked by a blue band indicating cathode - positive relative to anode during clamping - and it is not rated for bidirectional operation.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)6.45 V / 7.14 V - ensures reliable triggering above 5.80 V operating voltage while avoiding false clamping
VWM5.80 V - maximum continuous reverse voltage before significant leakage begins
IPPM38.1 A - peak surge current it safely clamps without failure under 10/1000 μs transient
VC @ IPPM10.5 V - clamped voltage seen by protected circuit during full-rated surge event
PPPM400 W - peak pulse power handling capability aligned with IEC 61000-4-5 Level 4 requirements
Junction Temp Range-55 °C to +150 °C - supports operation in harsh industrial and automotive under-hood environments
Leakage @ VWM1000 μA - low enough to avoid loading sensitive high-impedance signal paths

Pinout & Package

GL41 (DO-213AB) is a cylindrical plastic MELF package with solderable matte tin-plated ends. The blue band denotes the cathode terminal. No internal leads or pads - both ends serve as functional terminals.

Pin/TerminalCircuit RoleDesign Meaning
Cathode (blue band end)Surge current sink during clampingConnected to protected line; conducts transient energy to ground when VWM exceeded
Anode (opposite end)Reference/ground return pathTypically tied to system ground or low-impedance return plane to complete clamping loop

Key Features

FeatureDesign Value
Plastic MELF packagingEnables high-volume automated placement and consistent thermal performance in compact layouts
Glass-passivated junctionEnsures stable VBR over lifetime and reduces parameter drift under thermal cycling
400 W peak pulse power (10/1000 μs)Meets IEC 61000-4-5 surge immunity for industrial port protection up to Level 4
Low incremental surge resistanceMinimizes voltage overshoot during fast-rising transients, improving protection margin
MSL Level 1 complianceAllows direct use in lead-free reflow without baking, reducing manufacturing overhead

Applications

Industrial Motor ControlTelecom Line Interface

Use Scenario: Protecting gate drivers and logic inputs from inductive kickback during relay or solenoid switching in PLC modules.

IC Role / Device Role / Timing Role: Unidirectional TVS clamping transient spikes on 24 V DC control lines before they reach microcontrollers or optocouplers.

Use Value: Limits voltage to ≤10.5 V during 38.1 A surges, preventing latch-up or permanent damage to 5 V/3.3 V logic interfaces.

Use Scenario: Shielding RS-485 transceivers and Ethernet PHYs from lightning-induced surges on outdoor data lines.

IC Role / Device Role / Timing Role: Primary front-end surge suppressor on differential pairs, placed before common-mode chokes and receiver inputs.

Use Value: Clamps 1 kV/0.5 kA surges to safe levels within nanoseconds, preserving signal integrity and avoiding transceiver reset events.

Automotive Sensor Signal LinesConsumer Power Adapter Inputs

Use Scenario: Safeguarding analog outputs of pressure or temperature sensors connected to engine control units.

IC Role / Device Role / Timing Role: Low-capacitance TVS on 5 V sensor supply and output lines, suppressing load dump and ISO 7637-2 pulses.

Use Value: Withstands repetitive 12 V battery line transients up to 400 W without degradation, maintaining sensor accuracy over 10+ year service life.

Use Scenario: Input-stage protection for AC-DC adapters against mains-borne surges and ESD during plug insertion.

IC Role / Device Role / Timing Role: First-line defense on primary-side rectifier outputs, shunting energy before bulk capacitor and controller ICs.

Use Value: Handles 8.3 ms half-sine surges up to 40 A (IFSM) without fuse activation, eliminating need for redundant fusing.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA6.8-E3DO-41 package (axial lead), 600 W PPPM, higher VC = 11.5 V at same IPPMBetter suited for PCBs with axial footprint and less stringent clamping voltage requirementsSelect when board layout allows axial components and higher clamping voltage is acceptable
SMAJ6.8ASMA package (SMD), 400 W PPPM, identical VBR/VWM, but lower IPPM = 34.7 A and VC = 11.2 VPreferred for space-constrained designs where DO-213AB radial placement is impracticalChoose for dense SMT layouts requiring standard SMA footprint and JEDEC-compliant reflow profile

Compared with TGL41-6.8A-E3/96, P4SMA6.8-E3 offers higher surge power but requires axial mounting and yields looser clamping; SMAJ6.8A matches power rating but trades off 3.4 A lower surge current and 0.7 V higher clamping - making TGL41-6.8A-E3/96 optimal for precision-critical MELF-based industrial designs needing tight voltage control.

Availability

TGL41-6.8A-E3/96 is available at Aetrix Electronics and suitable for industrial motor control, telecom line interface, and automotive sensor signal line protection requiring stable component supply across long-lifecycle programs.

Supply support for TGL41-6.8A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability and high-volume manufacturability.

The TGL41 series belongs to Vishay's TRANSZorb® TVS portfolio, engineered specifically for robust, low-leakage transient suppression in harsh electromagnetic environments - targeting industrial automation, transportation, and infrastructure systems.

FAQ

What is the breakdown voltage tolerance of the TGL41-6.8A-E3/96?

The TGL41-6.8A-E3/96 has a specified breakdown voltage range of 6.45 V to 7.14 V at 10 mA test current, representing ±5% tolerance around the nominal 6.8 V rating. This tight VBR window ensures predictable clamping onset while maintaining sufficient margin above its 5.80 V stand-off voltage. The TGL41-6.8A-E3/96 achieves this consistency via glass-passivated planar junction processing and 100% production testing per Vishay specification 88403.

Is the TGL41-6.8A-E3/96 suitable for bidirectional surge protection?

No, the TGL41-6.8A-E3/96 is unidirectional only, as explicitly stated in its Vishay datasheet revision 14-Nov-2023. It features a single blue band marking the cathode and is not characterized for reverse conduction. For bidirectional applications, engineers must select a dedicated bidirectional TVS such as the SMBJ6.8CA or use back-to-back unidirectional devices. The TGL41-6.8A-E3/96 must be oriented with cathode toward the protected line and anode to ground to function correctly.

What is the maximum clamping voltage of the TGL41-6.8A-E3/96 under surge conditions?

The TGL41-6.8A-E3/96 clamps to a maximum of 10.5 V when subjected to its rated 38.1 A peak pulse current (IPPM) under the standard 10/1000 μs waveform. This value is measured at the device terminals and represents the worst-case voltage imposed on downstream circuitry during full-rated surge events. The TGL41-6.8A-E3/96 maintains this clamping performance across its full operating temperature range (-55 °C to +150 °C), with minimal variation due to its low temperature coefficient of 0.060 %/°C.

Does the TGL41-6.8A-E3/96 meet RoHS and lead-free assembly requirements?

Yes, the TGL41-6.8A-E3/96 carries the "E3" suffix indicating full RoHS compliance and qualification for lead-free reflow soldering. Its matte tin-plated terminals meet J-STD-002 and JESD 22-B102 solderability standards, and it satisfies JESD 201 Class 1A whisker resistance. The device is rated for MSL Level 1 per J-STD-020 with a maximum peak reflow temperature of 250 °C - confirming suitability for standard Pb-free assembly processes without pre-baking.

How does the TGL41-6.8A-E3/96 compare to the P4SMA6.8-E3 alternative?

The TGL41-6.8A-E3/96 and P4SMA6.8-E3 share the same 6.8 V nominal breakdown but differ critically in package (GL41/DO-213AB vs. DO-41), surge rating (400 W vs. 600 W), and clamping voltage (10.5 V vs. 11.5 V at respective IPPM). The TGL41-6.8A-E3/96 offers tighter clamping and MELF geometry for automated placement, while P4SMA6.8-E3 provides higher power handling in axial form. Both are unidirectional and RoHS-compliant, but the TGL41-6.8A-E3/96 is preferred where PCB real estate and precise voltage limiting are prioritized.

TGL41-6.8A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
5.8V
Voltage - Breakdown (Min):
6.45V
Voltage - Clamping (Max) @ Ipp:
10.5V
Current - Peak Pulse (10/1000µs):
38.1A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-6.8A-E3/96 FAQ

1.How can I place an order for TGL41-6.8A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-6.8A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-6.8A-E3/96 reliable?

The price and inventory of TGL41-6.8A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-6.8A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-6.8A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-6.8A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-6.8A-E3/96?

TGL41-6.8A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-6.8A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-6.8A-E3/96?

For technical support, including TGL41-6.8A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-6.8A-E3/96 requirements.

6.How does Aetrix verify that TGL41-6.8A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-6.8A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-6.8A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-6.8A-E3/96?

All TGL41-6.8A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-6.8A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-6.8A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-6.8A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-6.8A-E3/96 Tags

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