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Vishay General Semiconductor - Diodes Division TGL41-68A-E3/96

Part No.:
TGL41-68A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-68A-E3/96.pdf
Description:
TVS DIODE 58.1VWM 92VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,161

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Product details

Overview

TGL41-68A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, rated for 400 W peak pulse power (10/1000 μs), 64.6–71.4 V breakdown voltage, and 92.0 V clamping voltage at 4.3 A peak pulse current. It protects MOSFETs, ICs, and sensor signal lines against inductive switching transients in industrial and telecom equipment.

For engineers reviewing the TGL41-68A-E3/96 datasheet, TGL41-68A-E3/96 pinout, TGL41-68A-E3/96 application, or TGL41-68A-E3/96 equivalent, key selection criteria include unidirectional polarity, 58.1 V stand-off voltage, 5.0 μA max reverse leakage at VWM, 150 °C max junction temperature, and RoHS-compliant matte tin-plated leads solderable per J-STD-002.

Technical Context

This TVS diode uses a glass-passivated planar chip junction to achieve fast response time and low incremental surge resistance. Its unidirectional configuration provides forward conduction capability with 3.5 V max forward voltage at 25 A, enabling robust protection during positive-going transients while maintaining low leakage below 58.1 V.

The device operates across -55 °C to +150 °C junction temperature range and meets MSL Level 1 per J-STD-020 with 250 °C lead-free reflow peak. Its DO-213AB package supports automated placement and complies with UL 94 V-0 flammability rating.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)64.6 V / 71.4 V - ensures reliable triggering above 58.1 V operating voltage without false clamping
VWM58.1 V - maximum continuous reverse working voltage before significant leakage begins
VC @ IPPM92.0 V at 4.3 A - clamping voltage limits downstream component stress during 10/1000 μs surge
PPPM400 W - peak pulse power handling for transient suppression per standard waveform
IFSM40 A - surge current rating for 8.3 ms half-sine wave, supporting high-energy inductive kick events
Junction Temp Range-55 °C to +150 °C - enables deployment in harsh industrial and telecom environments
PackageGL41 (DO-213AB) - compact MELF format optimized for automated assembly and thermal performance

Pinout & Package

GL41 (DO-213AB) is a cylindrical plastic MELF package with two solderable axial leads. Polarity is marked by a blue band denoting the cathode (positive terminal under normal TVS operation); the anode is the unmarked end.

Pin/TerminalCircuit RoleDesign Meaning
Cathode (blue band)Transient current sinkConnected to protected line; conducts surge current to ground when VBR exceeded
AnodeReference/return pathTypically tied to system ground or low-impedance return; completes clamping path during overvoltage

Key Features

FeatureDesign Value
Glass-passivated planar junctionEnables stable, repeatable breakdown characteristics and long-term reliability under repetitive surges
400 W peak pulse power (10/1000 μs)Supports high-energy transient suppression in motor drives and power supply inputs
MSL Level 1, 250 °C peak reflowAllows single-pass lead-free assembly without moisture-related failure risk
UL 94 V-0 molding compoundMeets flame-retardancy requirements for enclosed industrial and telecom enclosures
Matte tin-plated leads, JESD 201 Class 1APrevents tin whisker growth and ensures solder joint integrity in long-life applications

Applications

Industrial Motor DrivesTelecom Power Interfaces

Use Scenario: Protection of gate drivers and controller ICs from inductive kickback during IGBT/MOSFET switching in variable-frequency drives.

IC Role / Device Role / Timing Role: Unidirectional TVS clamping element placed across DC bus or gate-source terminals.

Use Value: Limits transient voltage to ≤92.0 V, preventing gate oxide rupture and ensuring >100,000-cycle surge endurance per IEC 61000-4-5.

Use Scenario: Surge protection on -48 V DC input rails of base station power modules exposed to lightning-induced surges.

IC Role / Device Role / Timing Role: Primary-level TVS connected between input rail and chassis ground.

Use Value: Absorbs 400 W pulses without degradation, maintaining <5.0 μA leakage at nominal -48 V operating voltage.

Automotive Body Control ModulesIndustrial Sensor Signal Conditioning

Use Scenario: Input protection for LIN bus transceivers and microcontroller GPIOs subjected to load dump and ISO 7637-2 pulses.

IC Role / Device Role / Timing Role: Line-side TVS on power and signal lines entering the BCM enclosure.

Use Value: Clamps 10/1000 μs transients to 92.0 V within <1 ns, preserving signal integrity and meeting AEC-Q200 stress screening.

Use Scenario: Protection of analog front-end inputs (e.g., 4–20 mA loops, thermocouple amplifiers) in PLC I/O modules.

IC Role / Device Role / Timing Role: Low-capacitance TVS placed directly at connector entry point before signal conditioning circuitry.

Use Value: Provides 58.1 V stand-off margin above 24 V system rails while adding <10 pF capacitance, minimizing signal distortion.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA68A-E3/96Same 68 V nominal breakdown, but SMA package (DO-214AC); 400 W rating, 92 V clamping, but higher thermal resistance and lower surge current derating above 25 °CSuitable for PCBs with surface-mount footprint constraints; less optimal for high-temperature ambient (>85 °C) due to lower power derating slopeSelect P4SMA68A-E3/96 only if board layout requires flat SMD instead of axial MELF; verify thermal relief design for sustained 1.0 W dissipation
SMAJ68A-E3/52TDO-214AC package, identical electrical specs (VBR: 64.6–71.4 V, VC: 92.0 V), but rated for 1.5 kW peak pulse power (10/1000 μs) and higher IPPM (6.5 A)Better suited for systems requiring higher surge margin or multi-pulse endurance; not drop-in due to different footprint and thermal profileChoose SMAJ68A-E3/52T when surge immunity must exceed IEC 61000-4-5 Level 4; requires PCB redesign and thermal validation

Compared with TGL41-68A-E3/96, P4SMA68A-E3/96 offers footprint compatibility for SMT-only lines but sacrifices thermal performance, while SMAJ68A-E3/52T delivers higher surge headroom at the cost of mechanical and thermal redesign.

Availability

TGL41-68A-E3/96 is available at Aetrix Electronics and suitable for industrial motor drives, telecom power interfaces, and automotive body control modules requiring stable component supply, full traceability, and long-term lifecycle support.

Supply support for TGL41-68A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability and application-specific optimization.

The TGL41 series is designed for high-reliability transient suppression in space-constrained, high-surge industrial and telecom systems where MELF packaging delivers superior thermal and mechanical robustness versus flat SMD alternatives.

FAQ

What is the maximum clamping voltage of the TGL41-68A-E3/96 under specified test conditions?

The TGL41-68A-E3/96 has a maximum clamping voltage (VC) of 92.0 V when subjected to its rated peak pulse current (IPPM) of 4.3 A using a 10/1000 μs waveform at TA = 25 °C. This value is measured per ANSI/IEEE C62.35 and defines the upper voltage limit imposed on protected circuitry during transient events.

Is the TGL41-68A-E3/96 suitable for new designs despite Vishay's "Not For New Designs" notice?

No - Vishay explicitly labels TGL41-68A-E3/96 as "Not For New Designs", recommending P4SMA68A-E3/96 as the alternative. While TGL41-68A-E3/96 remains available for legacy support and existing production, new designs should use the P4SMA series to ensure long-term supply and updated specifications.

What does the "E3/96" suffix indicate in TGL41-68A-E3/96?

The "E3" suffix denotes RoHS-compliant, commercial-grade construction with matte tin-plated leads qualified per JESD 201 Class 1A whisker testing. The "/96" indicates packaging in 7-inch diameter plastic tape and reel, with a base quantity of 1500 units per reel - standard for automated SMT placement.

How does the GL41 (DO-213AB) package of TGL41-68A-E3/96 compare thermally to SMA packages like P4SMA68A-E3/96?

The GL41 (DO-213AB) package of TGL41-68A-E3/96 provides lower thermal resistance than SMA packages due to its axial lead geometry and larger copper mass, enabling more effective heat dissipation during repetitive surges. This results in higher sustained power handling at elevated ambient temperatures compared to DO-214AC-based alternatives.

Can TGL41-68A-E3/96 be used in bidirectional configurations?

No - TGL41-68A-E3/96 is unidirectional only, as confirmed in the Vishay datasheet. Its blue band marks the cathode, and it conducts only when the cathode is positive relative to the anode. For bidirectional protection, two devices must be connected in series opposition or a dedicated bidirectional TVS (e.g., TGL41-68CA) must be selected.

TGL41-68A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
58.1V
Voltage - Breakdown (Min):
64.6V
Voltage - Clamping (Max) @ Ipp:
92V
Current - Peak Pulse (10/1000µs):
4.3A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-68A-E3/96 FAQ

1.How can I place an order for TGL41-68A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-68A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-68A-E3/96 reliable?

The price and inventory of TGL41-68A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-68A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-68A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-68A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-68A-E3/96?

TGL41-68A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-68A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-68A-E3/96?

For technical support, including TGL41-68A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-68A-E3/96 requirements.

6.How does Aetrix verify that TGL41-68A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-68A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-68A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-68A-E3/96?

All TGL41-68A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-68A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-68A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-68A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-68A-E3/96 Tags

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