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Vishay General Semiconductor - Diodes Division TGL41-6.8A-E3/97

Part No.:
TGL41-6.8A-E3/97
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-6.8A-E3/97.pdf
Description:
TVS DIODE 5.8VWM 10.5VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,000

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Product details

Overview

TGL41-6.8A-E3/97 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, rated for 400 W peak pulse power (10/1000 μs), 6.45–7.14 V breakdown voltage, and 10.5 V clamping voltage at 38.1 A peak pulse current. It protects MOSFETs and ICs against inductive switching transients in industrial sensor signal lines.

For engineers reviewing the TGL41-6.8A-E3/97 datasheet, TGL41-6.8A-E3/97 pinout, TGL41-6.8A-E3/97 application, or TGL41-6.8A-E3/97 equivalent, key selection criteria include unidirectional polarity, 5.8 V stand-off voltage, 1000 μA max reverse leakage at VWM, 150 °C max junction temperature, and DO-213AB mechanical compatibility with automated placement systems.

Technical Context

The TGL41-6.8A-E3/97 uses a glass-passivated planar junction to achieve fast response time and low incremental surge resistance. Its unidirectional configuration provides forward conduction only during overvoltage events, with cathode marked by a blue band and clamping action triggered above 6.45 V breakdown threshold.

Designed for transient suppression per ANSI/IEEE C62.35, it delivers 400 W peak pulse power at TA = 25 °C but derates to 200 W above 91 V and follows J-STD-020 MSL Level 1 moisture sensitivity with 250 °C lead-free reflow peak temperature capability.

Key Specifications

ParameterValue and Actual Design Meaning
VBR min/max6.45 V to 7.14 V - defines precise voltage threshold at which avalanche conduction begins under 10 mA test current
VWM5.8 V - maximum continuous reverse operating voltage before significant leakage occurs
IPPM38.1 A - peak pulse current supported with 10/1000 μs waveform before clamping exceeds 10.5 V
VC10.5 V - clamped voltage across device during IPPM, limiting stress on downstream circuitry
PPPM400 W - transient energy absorption capacity under standardized surge conditions
TJ max+150 °C - maximum allowable junction temperature for reliable long-term operation
IR @ VWM1000 μA - reverse leakage current at stand-off voltage, critical for low-power sensor line integrity

Pinout & Package

Package: GL41 (DO-213AB) - cylindrical plastic MELF case with matte tin-plated leads, 0.105" diameter × 0.238" length, MSL Level 1, RoHS-compliant (E3 suffix), JESD201 Class 1A whisker tested.

Pin/TerminalCircuit RoleDesign Meaning
AnodeReference terminal for reverse-biased operationConnected to system ground or lower-potential node; conducts during transient when cathode voltage exceeds anode by ≥VBR
CathodeProtected line connection pointMarked with blue band; connects to signal/power line requiring protection; sinks surge current to anode during clamping

Key Features

FeatureDesign Value
Plastic MELF packageEnables high-density automated placement and consistent thermal performance in compact layouts
Glass passivated junctionEnsures stable VBR tolerance and long-term reliability under repeated surge stress
400 W peak pulse power (10/1000 μs)Handles common industrial lightning and inductive switch-off transients without degradation
Low clamping ratio (VC/VBR ≈ 1.55)Minimizes overvoltage exposure to protected ICs while maintaining fast response
Unidirectional polarity onlySimplifies design for DC-biased lines where reverse conduction is not required

Applications

Industrial Sensor Signal ProtectionDC Motor Drive Gate Protection

Use Scenario: Protecting analog output lines of pressure/temperature sensors in factory automation PLC modules exposed to relay coil flyback.

IC Role / Device Role / Timing Role: TVS diode placed between sensor output and microcontroller ADC input to clamp transients before they reach ESD-sensitive front-end circuitry.

Use Value: Limits induced voltage spikes to ≤10.5 V, preserving signal integrity and preventing ADC saturation or latch-up in 3.3 V or 5 V systems.

Use Scenario: Shielding N-channel MOSFET gate drivers in 24 V DC motor H-bridge controllers from cross-talk and supply rail bounce.

IC Role / Device Role / Timing Role: Mounted directly across gate-source terminals to suppress sub-100 ns ringing and prevent false turn-on during high dv/dt switching.

Use Value: Fast response (<1 ps) and low dynamic impedance ensure gate voltage stays within ±0.5 V of intended level during commutation events.

Telecom Line Interface ProtectionConsumer Appliance Power Supply Input

Use Scenario: Safeguarding RS-485 transceiver inputs in building management systems connected to long cable runs susceptible to EFT and lightning-induced surges.

IC Role / Device Role / Timing Role: Installed on differential bus lines (A/B) with common-mode choke to absorb common-mode transients before reaching transceiver ESD structures.

Use Value: 400 W rating and 10.5 V clamping enable compliance with IEC 61000-4-4 Level 4 (4 kV) without additional series impedance.

Use Scenario: Suppressing inrush and switching transients on the primary-side rectifier output of switch-mode power supplies in smart home hubs.

IC Role / Device Role / Timing Role: Placed across bulk capacitor input to clamp voltage overshoot during cold-start or load dump events.

Use Value: Withstands 40 A non-repetitive forward surge (IFSM) and maintains 1.0 W steady-state dissipation without thermal runaway.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA6.8-E3Same 6.8 V nominal breakdown, but SMA package (DO-214AC); 400 W rating; higher capacitance (~50 pF vs. ~15 pF)Less suitable for high-frequency signal lines due to higher junction capacitance; better for PCB space-constrained layouts with SMT reflowSelect P4SMA6.8-E3 when board real estate limits MELF placement or when legacy SMA footprint reuse is required
SMAJ6.8ADO-214AC package; 600 W peak power; tighter VBR tolerance (6.45–7.14 V same); 10.5 V clamping identicalHigher surge margin supports more severe environments (e.g., automotive load dump), but larger footprint and higher costChoose SMAJ6.8A only if 600 W rating is mandated by system-level surge testing requirements

Compared with TGL41-6.8A-E3/97, P4SMA6.8-E3 offers footprint flexibility at the cost of higher parasitic capacitance, while SMAJ6.8A increases surge headroom but requires layout revision-neither is pin-compatible due to differing DO-213AB vs. DO-214AC packages.

Availability

TGL41-6.8A-E3/97 is available at Aetrix Electronics and suitable for industrial sensor interfaces, DC motor drive circuits, and telecom line protection requiring stable component supply and full traceability through Vishay's E3-compliant manufacturing chain.

Supply support for TGL41-6.8A-E3/97 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor designs discrete semiconductors including diodes, rectifiers, and TVS devices with emphasis on reliability, surge robustness, and manufacturability for global industrial markets.

The TGL41 series targets high-reliability transient suppression in space-constrained, high-volume applications where MELF packaging enables automated assembly and thermal stability under repetitive surge stress.

FAQ

What is the exact breakdown voltage range for TGL41-6.8A-E3/97?

The TGL41-6.8A-E3/97 has a guaranteed breakdown voltage range of 6.45 V to 7.14 V at 10 mA test current, measured per ANSI/IEEE C62.35 standards. This tight VBR window ensures predictable clamping onset across production lots and temperature extremes, making TGL41-6.8A-E3/97 suitable for precision protection where overvoltage margin must be tightly controlled.

Is TGL41-6.8A-E3/97 suitable for bidirectional transient suppression?

No, TGL41-6.8A-E3/97 is unidirectional only, with cathode marked by a blue band and designed for DC-biased lines. It does not suppress positive transients on the anode side. For bidirectional protection, a separate device such as the SMBJ6.8CA or dual-diode array would be required-TGL41-6.8A-E3/97 must be used in polarity-aware orientation per its datasheet specification.

What is the maximum clamping voltage of TGL41-6.8A-E3/97 under surge conditions?

The TGL41-6.8A-E3/97 clamps to a maximum of 10.5 V at its rated peak pulse current of 38.1 A (10/1000 μs waveform). This value is verified per Fig. 5 in Vishay document 88403 and defines the upper voltage limit imposed on protected circuitry during worst-case transient events, ensuring compatibility with 3.3 V, 5 V, and 12 V logic interfaces.

Does TGL41-6.8A-E3/97 meet lead-free soldering requirements?

Yes, TGL41-6.8A-E3/97 carries the E3 suffix indicating full compliance with JESD201 Class 1A whisker testing and RoHS Directive 2011/65/EU. Its matte tin-plated leads are qualified for lead-free reflow up to 250 °C peak temperature (MSL Level 1), supporting standard Pb-free assembly processes without post-solder annealing.

Why is TGL41-6.8A-E3/97 marked as "Not For New Designs"?

Vishay designates TGL41-6.8A-E3/97 as "Not For New Designs" because newer platforms like the P4SMA and SMAJ families offer improved surge ratings, tighter tolerances, or enhanced package options. However, TGL41-6.8A-E3/97 remains fully manufactured and supported for existing designs, with no announced discontinuance date and full technical documentation available via Vishay document 88403.

TGL41-6.8A-E3/97 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
5.8V
Voltage - Breakdown (Min):
6.45V
Voltage - Clamping (Max) @ Ipp:
10.5V
Current - Peak Pulse (10/1000µs):
38.1A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-6.8A-E3/97 FAQ

1.How can I place an order for TGL41-6.8A-E3/97 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-6.8A-E3/97 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-6.8A-E3/97 reliable?

The price and inventory of TGL41-6.8A-E3/97 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-6.8A-E3/97 is usually 5 days.

3.What payment methods are accepted for TGL41-6.8A-E3/97?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-6.8A-E3/97 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-6.8A-E3/97?

TGL41-6.8A-E3/97 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-6.8A-E3/97 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-6.8A-E3/97?

For technical support, including TGL41-6.8A-E3/97 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-6.8A-E3/97 requirements.

6.How does Aetrix verify that TGL41-6.8A-E3/97 is sourced from the original manufacturer or authorized distributors?

All TGL41-6.8A-E3/97 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-6.8A-E3/97 meets industry standards.

7.What is the process for return or replacement of TGL41-6.8A-E3/97?

All TGL41-6.8A-E3/97 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-6.8A-E3/97, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-6.8A-E3/97 part is unused and in its original packaging.

Return procedure for TGL41-6.8A-E3/97:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-6.8A-E3/97 Tags

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