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Vishay General Semiconductor - Diodes Division TGL41-6.8-E3/97

Part No.:
TGL41-6.8-E3/97
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-6.8-E3/97.pdf
Description:
TVS DIODE 5.5VWM 10.8VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,131

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Product details

Overview

TGL41-6.8-E3/97 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-213AB (GL41) plastic MELF package, designed for clamping inductive switching transients on signal and power lines. It features 6.45 V to 7.14 V breakdown voltage (VBR), 5.80 V stand-off voltage (VWM), 400 W peak pulse power (10/1000 μs), 38.1 A peak pulse current (IPPM), and 10.5 V clamping voltage (VC) - used to protect MOSFETs and ICs in industrial sensor interfaces.

For engineers reviewing the TGL41-6.8-E3/97 datasheet, TGL41-6.8-E3/97 pinout, TGL41-6.8-E3/97 application, or TGL41-6.8-E3/97 equivalent, key selection criteria include unidirectional polarity, DO-213AB package compatibility with automated placement, 1000 μA max reverse leakage at VWM, 0.060 %/°C VBR temperature coefficient, and compliance with J-STD-020 MSL Level 1.

Technical Context

This TVS diode operates as a voltage-clamping protection device triggered by transient overvoltage events exceeding its breakdown threshold. Its glass-passivated junction ensures stable VBR tolerance (±5 %) and low incremental surge resistance, enabling fast response (<1 ns) and repeatable clamping performance under repetitive 0.01 % duty cycle surges.

The device is rated for 40 A peak forward surge current (8.3 ms half-sine), supports operating junction temperatures from –55 °C to +150 °C, and maintains 1.0 W steady-state power dissipation on an infinite heatsink at 75 °C - making it suitable for high-reliability board-level ESD and lightning surge suppression where thermal derating above 25 °C must be applied per Fig. 2.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)6.45 V / 7.14 V - defines precise clamping activation window; ±5 % tolerance ensures predictable turn-on across temperature and production lots
VWM5.80 V - maximum continuous reverse voltage before leakage exceeds 1000 μA; sets safe operating margin below VBR
IPPM38.1 A - peak current it safely clamps during 10/1000 μs transient; determines minimum series impedance required for system-level protection
VC10.5 V - clamped voltage at IPPM; directly limits stress on downstream ICs or MOSFETs during surge events
PPPM400 W - peak pulse power handling capability; validates suitability for IEC 61000-4-5 Level 3 (1 kV/2 Ω) surge testing
TJ max.+150 °C - maximum junction temperature; enables use in enclosed industrial enclosures without active cooling
PackageDO-213AB (GL41) - MELF-style plastic package with matte tin-plated leads; compatible with reflow and wave soldering per J-STD-002

Pinout & Package

DO-213AB (GL41) is a cylindrical plastic MELF package with two solderable axial terminals. Polarity is marked by a blue band denoting the cathode (positive terminal under normal TVS operation); the anode is the unmarked end.

Pin/TerminalCircuit RoleDesign Meaning
Cathode (blue band)Transient current sinkConnected to protected line; conducts surge current to ground when VLINE > VBR
AnodeReference / return pathTypically tied to system ground or low-impedance return; completes clamping loop during overvoltage event

Key Features

FeatureDesign Value
Glass-passivated junctionEnsures stable VBR and low leakage across temperature; eliminates risk of junction degradation under repeated surge stress
MSL Level 1 ratingAllows unlimited floor life and standard reflow profiles up to 250 °C peak - no baking required prior to assembly
400 W peak pulse power (10/1000 μs)Validates robustness against common industrial surge waveforms including IEC 61000-4-5 and ISO 7637-2
Low incremental surge resistanceMinimizes VC overshoot during fast-rising transients; improves clamping precision for sensitive 3.3 V or 5 V logic interfaces
Uni-directional polarity onlyOptimized for DC-biased lines (e.g., power rails, sensor supply); avoids capacitance penalty of bi-directional designs

Applications

Industrial Motor Drive ProtectionAutomotive Sensor Interface Protection

Use Scenario: Suppresses inductive kickback from 24 V solenoid drivers and relay coils in PLC I/O modules.

IC Role / Device Role / Timing Role: Clamping diode placed across coil terminals to limit flyback voltage to ≤10.5 V, protecting driver MOSFETs and optocouplers.

Use Value: Prevents MOSFET avalanche failure and extends system MTBF by limiting VDS stress during 40 A switch-off transients.

Use Scenario: Shields LIN bus transceivers and Hall-effect sensors from load dump and jump-start transients in vehicle body control units.

IC Role / Device Role / Timing Role: Unidirectional TVS connected between sensor VCC rail and ground to clamp 12 V rail surges to 10.5 V.

Use Value: Maintains sensor functionality during 25 V/100 ms load dump events without requiring additional filtering or regulator derating.

Consumer Power Adapter Input ProtectionTelecom DSL Line Surge Suppression

Use Scenario: Protects primary-side controller ICs and rectifier bridges in AC-DC adapters against line surges and EFT bursts.

IC Role / Device Role / Timing Role: Placed across bulk capacitor input to clamp differential-mode surges before they reach PWM controller and MOSFET gate drivers.

Use Value: Enables compliance with IEC 61000-4-4 (EFT) and IEC 61000-4-5 (surge) without increasing BOM count or PCB area.

Use Scenario: Guards ADSL/VDSL line interface ICs from lightning-induced surges on twisted-pair copper lines.

IC Role / Device Role / Timing Role: Connected between tip/ring and ground in line card front-end to suppress common-mode surges up to 400 W.

Use Value: Limits induced voltage on PHY transceivers to <11 V, preventing latch-up and ensuring uninterrupted data transmission during Category B surges.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ6.0ADO-214AC (SMA) package; 6.67–7.37 V VBR; 10.0 V VC at 32.4 A; 400 W PPPMHigher mounting profile and lower thermal mass than DO-213AB; less suitable for high-density automated placementChoose SMAJ6.0A if board layout requires surface-mount flat package and thermal constraints allow higher junction rise
P6KE6.8ADO-15 axial leaded package; 6.45–7.14 V VBR; 10.5 V VC at 38.1 A; 600 W PPPM (non-repetitive)Larger footprint and manual assembly requirement; not RoHS-compliant in base version (E3 suffix required)Choose P6KE6.8A only for legacy through-hole designs where DO-213AB placement equipment is unavailable

Compared with SMAJ6.0A and P6KE6.8A, the TGL41-6.8-E3/97 offers superior automated placement compatibility via its MELF geometry, tighter VBR tolerance matching, and guaranteed RoHS/E3 compliance - critical for high-volume industrial and automotive production.

Availability

TGL41-6.8-E3/97 is available at Aetrix Electronics and suitable for industrial motor drives, automotive sensor interfaces, consumer power adapters, and telecom line cards requiring stable component supply with full traceability and long-term lifecycle support.

Supply support for TGL41-6.8-E3/97 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and power MOSFETs with emphasis on reliability, ruggedness, and application-specific optimization.

The TGL41 series belongs to Vishay's TRANSZorb® TVS family, engineered specifically for high-energy transient suppression in space-constrained, high-reliability environments where MELF packaging and repeatable clamping performance are essential.

FAQ

What is the breakdown voltage range for TGL41-6.8-E3/97?

The TGL41-6.8-E3/97 has a specified breakdown voltage (VBR) range of 6.45 V to 7.14 V at 10 mA test current, measured per ANSI/IEEE C62.35 standards. This ±5 % tolerance ensures consistent clamping behavior across production lots and temperature extremes from –55 °C to +150 °C, making it suitable for precision protection in regulated 5 V and 6 V systems where overvoltage margin is tight.

Is TGL41-6.8-E3/97 unidirectional or bidirectional?

TGL41-6.8-E3/97 is a unidirectional TVS diode, as confirmed by Vishay documentation stating "Available in uni-directional polarity only" and specifying cathode marking with a blue band. It is intended for DC-biased applications such as power rails and sensor supply lines, not AC signal paths - using it in bidirectional configurations would result in improper clamping or forward conduction during negative transients.

What does the "E3/97" suffix mean in TGL41-6.8-E3/97?

The "E3" suffix indicates RoHS-compliant, commercial-grade construction with matte tin-plated leads meeting J-STD-002 solderability and JESD 22-B102 whisker resistance (Class 1A). The "/97" denotes packaging in 13-inch diameter plastic tape and reel, with a base quantity of 5000 units - optimized for high-speed pick-and-place assembly in volume manufacturing environments.

Can TGL41-6.8-E3/97 be used in automotive applications?

Yes, TGL41-6.8-E3/97 is qualified for automotive sensor interface protection per its 150 °C maximum junction temperature, MSL Level 1 rating, and compliance with JESD201 Class 1A whisker testing. It has been deployed in body control modules and LIN bus nodes to suppress load dump and jump-start transients, though system-level validation per AEC-Q200 is required for formal qualification.

What is the clamping voltage of TGL41-6.8-E3/97 at its rated peak pulse current?

The clamping voltage (VC) of TGL41-6.8-E3/97 is 10.5 V at its rated peak pulse current (IPPM) of 38.1 A, measured under the standardized 10/1000 μs waveform. This value represents the maximum voltage imposed on protected circuitry during worst-case surge events and is critical for ensuring downstream components like 12 V-rated MOSFETs or 5 V logic ICs remain within absolute maximum ratings.

TGL41-6.8-E3/97 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
5.5V
Voltage - Breakdown (Min):
6.12V
Voltage - Clamping (Max) @ Ipp:
10.8V
Current - Peak Pulse (10/1000µs):
37A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-6.8-E3/97 FAQ

1.How can I place an order for TGL41-6.8-E3/97 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-6.8-E3/97 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-6.8-E3/97 reliable?

The price and inventory of TGL41-6.8-E3/97 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-6.8-E3/97 is usually 5 days.

3.What payment methods are accepted for TGL41-6.8-E3/97?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-6.8-E3/97 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-6.8-E3/97?

TGL41-6.8-E3/97 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-6.8-E3/97 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-6.8-E3/97?

For technical support, including TGL41-6.8-E3/97 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-6.8-E3/97 requirements.

6.How does Aetrix verify that TGL41-6.8-E3/97 is sourced from the original manufacturer or authorized distributors?

All TGL41-6.8-E3/97 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-6.8-E3/97 meets industry standards.

7.What is the process for return or replacement of TGL41-6.8-E3/97?

All TGL41-6.8-E3/97 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-6.8-E3/97, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-6.8-E3/97 part is unused and in its original packaging.

Return procedure for TGL41-6.8-E3/97:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-6.8-E3/97 Tags

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