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Vishay General Semiconductor - Diodes Division TGL41-8.2A-E3/96

Part No.:
TGL41-8.2A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-8.2A-E3/96.pdf
Description:
TVS DIODE 7.02VWM 12.1VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,178

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Product details

Overview

TGL41-8.2A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) MELF package, designed for clamping voltage transients on signal and power lines. It features 7.79 V to 8.61 V breakdown voltage (VBR), 7.02 V stand-off voltage (VWM), 12.1 V clamping voltage at 33.1 A peak pulse current (IPPM), and 400 W peak pulse power (10/1000 μs). It protects MOSFETs and ICs in industrial sensor interfaces.

For engineers reviewing the TGL41-8.2A-E3/96 datasheet, TGL41-8.2A-E3/96 pinout, TGL41-8.2A-E3/96 application, or TGL41-8.2A-E3/96 equivalent, key selection criteria include unidirectional polarity, DO-213AB mechanical compatibility, 12.1 V clamping performance at 33.1 A, thermal derating above 25 °C, and RoHS-compliant matte tin-plated leads per J-STD-002.

Technical Context

The TGL41-8.2A-E3/96 operates as a silicon avalanche diode with glass-passivated junction, optimized for fast response (<1 ns) to transient overvoltages induced by inductive switching or ESD events. Its unidirectional configuration enables integration into DC-biased signal paths where reverse conduction must be blocked until clamping threshold is exceeded.

It complies with ANSI/IEEE C62.35 surge waveform standards and meets MSL Level 1 per J-STD-020 with 250 °C lead-free reflow peak temperature. The device exhibits 0.068 %/°C temperature coefficient of VBR, ensuring predictable voltage drift across its -55 °C to +150 °C operating junction range.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)7.79 V / 8.61 V - defines minimum and maximum guaranteed avalanche onset under 10 mA test current; sets lower bound for protection threshold
VWM7.02 V - maximum continuous reverse voltage before leakage exceeds 200 μA; ensures no conduction during normal operation
VC @ IPPM12.1 V at 33.1 A - clamped voltage during 10/1000 μs surge; determines maximum stress imposed on protected downstream circuitry
PPPM400 W - peak pulse power handling capability with standard 10/1000 μs waveform; validates robustness against common lightning/surge events
IFSM40 A - non-repetitive forward surge rating (8.3 ms half-sine); supports temporary overload conditions without failure
TJ max.+150 °C - maximum junction temperature; constrains thermal design margin and PCB copper area requirements

Pinout & Package

Package: GL41 (DO-213AB) - hermetically sealed plastic MELF case with solderable matte tin-plated ends; blue band denotes cathode (positive terminal under clamping condition); 0.105" diameter × 0.238" length; compliant with UL 94 V-0.

Pin/TerminalCircuit RoleDesign Meaning
AnodeLow-side reference nodeConnected to ground or low-voltage rail; forms return path during clamping event
Cathode (blue band)High-side transient input nodeConnected to protected line (e.g., sensor output); conducts when line voltage exceeds VBR

Key Features

FeatureDesign Value
400 W peak pulse power (10/1000 μs)Enables protection against IEC 61000-4-5 Level 3 surges (1 kV/2 Ω) without derating in compact MELF form factor
Glass-passivated junctionEnsures stable VBR and low leakage (<200 μA at VWM) over lifetime and temperature cycling
MSL Level 1 (250 °C peak)Supports single-reflow assembly without preconditioning; eliminates moisture-related popcorning risk
Unidirectional polarity onlySimplifies layout in DC-coupled circuits; avoids reverse conduction during normal bias while maintaining fast clamping

Applications

Industrial Sensor Signal ProtectionAutomotive Body Control Module Inputs

Use Scenario: Protecting analog output lines of pressure/temperature sensors exposed to relay coil flyback in factory automation cabinets.

IC Role / Device Role / Timing Role: TVS diode placed between sensor output and microcontroller ADC input to clamp transients before they reach sensitive analog front-end.

Use Value: Limits voltage excursion to ≤12.1 V during 33.1 A surge, preventing ADC saturation and latch-up in downstream MCU.

Use Scenario: Safeguarding LIN bus input pins on BCM microcontrollers against load dump and jump-start transients.

IC Role / Device Role / Timing Role: Unidirectional TVS connected from LIN data line to ground, absorbing negative-going spikes while blocking normal bus signaling.

Use Value: Maintains signal integrity below 7.02 V stand-off while clamping >7.79 V events within 1 ns, preserving bit timing margins.

Telecom Line Interface ProtectionConsumer Appliance Motor Driver Feedback Lines

Use Scenario: Shielding RS-485 transceiver inputs from ESD and lightning-induced surges in outdoor telecom equipment enclosures.

IC Role / Device Role / Timing Role: Discrete TVS mounted at connector entry point, shunting energy before it propagates into differential receiver stage.

Use Value: Achieves <1 ns response with 12.1 V clamping, keeping differential input voltage within ±12 V common-mode range of ISO 8482-compliant transceivers.

Use Scenario: Guarding hall-effect rotor position feedback signals from brush-commutated motor noise in washing machine control boards.

IC Role / Device Role / Timing Role: TVS placed directly at motor driver IC's sense input pin to suppress commutation spikes coupled onto low-current analog traces.

Use Value: Withstands 40 A single-pulse surge (IFSM), preventing false zero-cross detection and motor stall due to transient-induced signal corruption.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA8.2-E3/96Same VBR range (7.79–8.61 V), but SMA package (DO-214AC); 400 W rating; higher junction capacitance (~200 pF vs. ~100 pF for TGL41)Suitable for PCBs with surface-mount pad layouts instead of MELF-compatible land patterns; less optimal for high-frequency signal linesSelect P4SMA8.2-E3/96 when board space allows larger footprint and thermal mass is prioritized over RF performance.
SMBJ8.0AStand-off voltage 8.0 V, clamping voltage 12.7 V at 31.2 A; SMB package (DO-214AA); same 400 W rating but higher VC/IPPM ratioBetter suited for higher-energy surges where slightly elevated clamping is acceptable; requires different mounting geometryChoose SMBJ8.0A when system-level testing shows margin exists above 12.1 V clamping and DO-214AA placement is already standardized.

Compared with P4SMA8.2-E3/96 and SMBJ8.0A, the TGL41-8.2A-E3/96 offers superior high-frequency immunity due to lower junction capacitance and tighter VBR tolerance, making it preferred for precision analog signal protection where minimal loading and consistent threshold behavior are critical.

Availability

TGL41-8.2A-E3/96 is available at Aetrix Electronics and suitable for industrial sensor interfaces, automotive body control modules, telecom line protection, and consumer appliance motor feedback systems requiring stable component supply and long-term obsolescence management.

Supply support for TGL41-8.2A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and automotive-grade qualification.

The TGL41 series belongs to Vishay's TRANSZorb® TVS family, engineered specifically for high-energy transient suppression in space-constrained, high-reliability applications where MELF packaging delivers superior thermal dissipation and automated placement compatibility.

FAQ

What is the breakdown voltage range specified for TGL41-8.2A-E3/96?

The TGL41-8.2A-E3/96 has a guaranteed breakdown voltage (VBR) range of 7.79 V to 8.61 V at 10 mA test current, measured per ANSI/IEEE C62.35 standards. This range reflects manufacturing tolerance and ensures consistent clamping onset across production lots. The "8.2" in the part number indicates nominal VBR, but actual units must fall within this validated window to meet specification.

Is TGL41-8.2A-E3/96 suitable for bidirectional transient protection?

No, the TGL41-8.2A-E3/96 is unidirectional only, as confirmed in the Vishay datasheet revision 14-Nov-2023. It conducts only when cathode voltage exceeds anode voltage by ≥VBR; it does not protect against positive transients on the anode side. For bidirectional applications, a separate symmetric TVS or back-to-back configuration is required - the TGL41-8.2A-E3/96 itself provides no reverse conduction capability.

What is the maximum clamping voltage of TGL41-8.2A-E3/96 under surge conditions?

The TGL41-8.2A-E3/96 has a maximum clamping voltage (VC) of 12.1 V at 33.1 A peak pulse current (IPPM) using the standard 10/1000 μs waveform. This value is measured at TA = 25 °C and represents the upper limit of voltage seen by downstream circuitry during worst-case surge events. Derating applies above ambient temperature per Figure 2 in the datasheet.

Does TGL41-8.2A-E3/96 meet RoHS and lead-free assembly requirements?

Yes, the TGL41-8.2A-E3/96 carries the "E3" suffix, indicating full RoHS compliance and qualification for lead-free reflow soldering. Its matte tin-plated terminals meet J-STD-002 and JESD 22-B102 solderability standards, and it achieves MSL Level 1 per J-STD-020 with a maximum peak temperature of 250 °C - verified in Vishay Document Number 88403.

Why is the TGL41-8.2A-E3/96 marked as "Not For New Designs"?

The "Not For New Designs" designation for TGL41-8.2A-E3/96 (per Vishay Doc. #88403, Rev. 14-Nov-2023) indicates Vishay recommends newer alternatives like the P4SMA8.2-E3/96 for new projects due to enhanced manufacturability and broader distribution. However, TGL41-8.2A-E3/96 remains fully supported for existing designs, with active production, full datasheet validation, and unchanged electrical specifications - no obsolescence or quality changes are implied.

TGL41-8.2A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
7.02V
Voltage - Breakdown (Min):
7.79V
Voltage - Clamping (Max) @ Ipp:
12.1V
Current - Peak Pulse (10/1000µs):
33.1A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-8.2A-E3/96 FAQ

1.How can I place an order for TGL41-8.2A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-8.2A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-8.2A-E3/96 reliable?

The price and inventory of TGL41-8.2A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-8.2A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-8.2A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-8.2A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-8.2A-E3/96?

TGL41-8.2A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-8.2A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-8.2A-E3/96?

For technical support, including TGL41-8.2A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-8.2A-E3/96 requirements.

6.How does Aetrix verify that TGL41-8.2A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-8.2A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-8.2A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-8.2A-E3/96?

All TGL41-8.2A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-8.2A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-8.2A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-8.2A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-8.2A-E3/96 Tags

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