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Vishay General Semiconductor - Diodes Division TGL41-91A-E3/96

Part No.:
TGL41-91A-E3/96
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixTGL41-91A-E3/96.pdf
Description:
TVS DIODE 77.8VWM 125VC GL41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,266

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Product details

Overview

TGL41-91A-E3/96 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in GL41 (DO-213AB) plastic MELF package, rated for 400 W peak pulse power (10/1000 μs), 86.5–95.5 V breakdown voltage, and 125 V clamping voltage at 3.2 A peak pulse current. It protects MOSFETs and signal lines in industrial sensor units against inductive switching transients.

For engineers reviewing the TGL41-91A-E3/96 datasheet, TGL41-91A-E3/96 pinout, TGL41-91A-E3/96 application, or TGL41-91A-E3/96 equivalent, key selection criteria include unidirectional polarity, 77.8 V stand-off voltage, 5.0 μA max reverse leakage at VWM, 150 °C junction temperature rating, and DO-213AB mechanical compatibility with automated placement systems.

Technical Context

This TVS diode uses a glass-passivated planar junction to achieve fast response time and low incremental surge resistance. Its unidirectional configuration provides forward conduction capability with 3.5 V max forward voltage at 25 A, enabling protection of DC-biased lines without interfering with normal operation.

The device operates within -55 °C to +150 °C junction temperature range and meets J-STD-020 MSL Level 1 with 250 °C lead-free reflow peak. Its 0.109 %/°C temperature coefficient of VBR ensures predictable voltage drift across thermal conditions.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)86.5 V / 95.5 V - defines minimum clamping onset threshold and maximum variation under 1.0 mA test current
VWM77.8 V - maximum continuous reverse operating voltage before significant leakage begins
VC @ IPPM125 V - clamped voltage during 3.2 A 10/1000 μs transient, limiting downstream stress
PPPM400 W - peak pulse power handling per single 10/1000 μs waveform at 0.01 % duty cycle
IFSM40 A - non-repetitive forward surge rating for 8.3 ms half-sine wave, supporting inrush tolerance
Junction Temp-55 °C to +150 °C - enables deployment in extended-temperature industrial and automotive under-hood environments
Leakage @ VWM5.0 μA - ensures minimal power loss and signal integrity degradation in standby mode

Pinout & Package

Package: GL41 (DO-213AB) - hermetically sealed plastic MELF case with matte tin-plated leads, RoHS-compliant (E3 suffix), JESD201 Class 1A whisker-tested, UL 94 V-0 rated molding compound. Blue band denotes cathode (positive terminal during TVS conduction).

Pin/TerminalCircuit RoleDesign Meaning
AnodeReference node for reverse-biased operationConnected to circuit ground or low-side return path; conducts during overvoltage events when cathode exceeds anode by ≥VBR
Cathode (blue band)Transient voltage clamp inputConnected to protected line (e.g., sensor supply or data line); sinks surge current to anode during clamping

Key Features

FeatureDesign Value
Glass-passivated planar junctionEnables stable VBR tolerance and long-term reliability under repetitive surge stress
400 W peak pulse power (10/1000 μs)Supports robust protection against IEC 61000-4-5 Level 4 surges on industrial control inputs
Fast response time & low RsurgeClamps transients within picoseconds and minimizes voltage overshoot during high-di/dt events
MSL Level 1 moisture sensitivityAllows unlimited floor life and standard SMT reflow without baking preconditioning
Automated placement compatibilityDO-213AB geometry and lead finish support high-yield pick-and-place assembly at >30,000 UPH

Applications

Industrial Sensor ProtectionTelecom Line Interface

Use Scenario: Protecting 24 V analog output lines of pressure/temperature sensors in factory automation PLC modules from relay coil flyback and ESD.

IC Role / Device Role / Timing Role: Unidirectional TVS clamping element placed between signal line and ground, activated only during positive transients exceeding 77.8 V.

Use Value: Limits induced voltage to ≤125 V during 3.2 A surges, preserving 16-bit ADC accuracy and preventing op-amp latch-up.

Use Scenario: Safeguarding RS-485 transceiver I/O pins in base station remote radio units exposed to lightning-induced surges on outdoor cabling.

IC Role / Device Role / Timing Role: Standoff protector on differential bus lines, conducting only during common-mode overvoltage events above VWM.

Use Value: Maintains <5 μA leakage at 77.8 V to avoid bias shift in fail-safe termination networks while clamping to 125 V.

Computer Power RailMOSFET Gate Driver Protection

Use Scenario: Secondary-side transient suppression on +12 V auxiliary rails feeding fan controllers and SMBus interfaces in server PSUs.

IC Role / Device Role / Timing Role: Parallel-connected unidirectional TVS referenced to local ground, absorbing coupled noise from adjacent switching regulators.

Use Value: Withstands 400 W pulses without degradation, ensuring rail stability during multi-phase converter cross-talk events.

Use Scenario: Clamping gate-source voltage spikes on N-channel MOSFETs driving solenoids in HVAC motor control boards.

IC Role / Device Role / Timing Role: Low-capacitance (<50 pF) shunt device across gate and source, triggered only when VGS exceeds 77.8 V.

Use Value: Prevents gate oxide rupture by limiting VGS to 125 V during 100 ns turn-off spikes, compatible with 25 V-rated MOSFETs.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
P4SMA91A-E3/96Same 91 V nominal breakdown, but SMA package (DO-214AC); 400 W rating; 132 V clamping at 3.1 ASurface-mount flat lead vs. MELF cylindrical form - requires PCB pad redesign and affects thermal dissipation pathChoose for board space-constrained designs where DO-214AC footprint is already standardized
SMAJ90A90 V VWM, 100 V VBR min, 146 V VC @ 2.7 A; same DO-214AC packageHigher clamping voltage reduces protection margin for 125 V-rated ICs; lower IPPM limits energy absorptionSelect only if legacy SMAJ footprint must be retained and system-level testing confirms 146 V clamping is acceptable

Compared with P4SMA91A-E3/96 and SMAJ90A, the TGL41-91A-E3/96 offers superior thermal performance in high-ambient environments due to its MELF geometry and higher surge current rating (3.2 A vs. 3.1 A/2.7 A), while maintaining identical electrical protection thresholds for 91 V-class systems.

Availability

TGL41-91A-E3/96 is available at Aetrix Electronics and suitable for industrial sensor protection, telecom line interface, and MOSFET gate driver protection requiring stable component supply and long-lifecycle support.

Supply support for TGL41-91A-E3/96 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and high-power handling.

The TGL41 series belongs to Vishay's TRANSZorb® TVS portfolio, engineered specifically for high-energy transient suppression in harsh industrial and telecom environments where MELF packaging enhances thermal robustness and automated assembly yield.

FAQ

What is the clamping voltage of the TGL41-91A-E3/96 under peak pulse conditions?

The TGL41-91A-E3/96 has a maximum clamping voltage (VC) of 125 V at 3.2 A peak pulse current (IPPM) using a 10/1000 μs waveform. This value is measured per ANSI/IEEE C62.35 standards and ensures downstream components see no more than 125 V during specified surge events. The TGL41-91A-E3/96 maintains this clamping performance across its full operating temperature range.

Is the TGL41-91A-E3/96 suitable for new designs despite Vishay's "Not For New Designs" notice?

The "Not For New Designs" designation applies to the entire TGL41 family and indicates Vishay recommends newer alternatives like the P4SMA series for future projects. However, the TGL41-91A-E3/96 remains fully manufactured, stocked, and supported for existing designs and legacy program continuity. Aetrix Electronics guarantees supply chain access and technical documentation for the TGL41-91A-E3/96 through its lifecycle management program.

What does the "E3/96" suffix mean in TGL41-91A-E3/96?

The "E3" suffix denotes RoHS-compliant, commercial-grade construction with matte tin-plated leads meeting J-STD-002 solderability and JESD201 Class 1A whisker resistance. The "/96" indicates packaging in 7-inch diameter plastic tape and reel, with a base quantity of 1500 units per reel - optimized for high-speed SMT placement equipment.

How does the TGL41-91A-E3/96 compare to bidirectional TVS diodes in surge protection?

The TGL41-91A-E3/96 is unidirectional only, meaning it conducts during positive transients relative to its cathode and blocks negative excursions up to its reverse standoff voltage (77.8 V). Unlike bidirectional types, it provides forward conduction capability (3.5 V VF at 25 A), making it ideal for DC-biased lines. Bidirectional variants would require higher VC and lack forward surge handling - the TGL41-91A-E3/96 delivers tighter clamping for single-polarity threats.

Can the TGL41-91A-E3/96 be used in automotive applications?

The TGL41-91A-E3/96 is rated for -55 °C to +150 °C junction temperature and meets MSL Level 1, but it is not AEC-Q200 qualified. While it has been deployed in non-safety-critical automotive subsystems (e.g., body control modules), Vishay does not certify it for automotive use. For AEC-Q200-compliant designs, engineers should evaluate qualified alternatives such as the Automotive Grade P4SMA91AHE3/96.

TGL41-91A-E3/96 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-213AB, MELF
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
77.8V
Voltage - Breakdown (Min):
86.5V
Voltage - Clamping (Max) @ Ipp:
125V
Current - Peak Pulse (10/1000µs):
3.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

TGL41-91A-E3/96 FAQ

1.How can I place an order for TGL41-91A-E3/96 through Aetrix?

Please submit a Request for Quotation (RFQ) for TGL41-91A-E3/96 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TGL41-91A-E3/96 reliable?

The price and inventory of TGL41-91A-E3/96 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TGL41-91A-E3/96 is usually 5 days.

3.What payment methods are accepted for TGL41-91A-E3/96?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TGL41-91A-E3/96 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TGL41-91A-E3/96?

TGL41-91A-E3/96 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TGL41-91A-E3/96 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TGL41-91A-E3/96?

For technical support, including TGL41-91A-E3/96 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TGL41-91A-E3/96 requirements.

6.How does Aetrix verify that TGL41-91A-E3/96 is sourced from the original manufacturer or authorized distributors?

All TGL41-91A-E3/96 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TGL41-91A-E3/96 meets industry standards.

7.What is the process for return or replacement of TGL41-91A-E3/96?

All TGL41-91A-E3/96 units undergo pre-shipment inspection (PSI). If there is an issue with TGL41-91A-E3/96, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TGL41-91A-E3/96 part is unused and in its original packaging.

Return procedure for TGL41-91A-E3/96:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TGL41-91A-E3/96 Tags

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