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Vishay General Semiconductor - Diodes Division TPC10HM3/86A

Part No.:
TPC10HM3/86A
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
TO-277, 3-PowerDFN
Datasheet:
AetrixTPC10HM3/86A.pdf
Description:
TVS DIODE 8.1VWM 15VC TO277A
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,209

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Product details

Overview

TPC10HM3/86A from Vishay General Semiconductor is a unidirectional 1500 W transient voltage suppressor (TVS) in SMPC (TO-277A) package, designed for high-reliability automotive and industrial electronics protection. It features a 10.0 V nominal breakdown voltage (VBR), 8.55 V stand-off voltage (VWM), clamping voltage of 14.5 V at 103 A peak pulse current, and operates up to +185 °C junction temperature.

For engineers reviewing the TPC10HM3/86A datasheet, TPC10HM3/86A pinout, TPC10HM3/86A application, or TPC10HM3/86A equivalent, key selection criteria include its AEC-Q101 qualification, low-profile 1.1 mm height, MSL Level 1 rating, unidirectional polarity, and suitability for protecting MOSFETs, sensor signal lines, and IC power rails against inductive switching transients.

Technical Context

This TVS diode employs passivated anisotropic rectifier technology with optimized junction passivation for stable clamping under repetitive surge stress. Its design targets fast response time (<1 ns), low incremental surge resistance, and robust thermal performance up to 185 °C - critical for automotive under-hood and industrial motor drive environments.

The device uses a three-terminal SMPC (TO-277A) configuration with dual cathodes and a common anode, enabling symmetrical layout placement and enhanced PCB current handling. It meets JESD22-B102 solderability and JESD201 Class 2 whisker resistance requirements, supporting automated SMT assembly without reflow degradation.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (Nominal)10.0 V - precise breakdown threshold ensures reliable triggering before downstream IC damage
VWM8.55 V - maximum continuous reverse voltage compatible with 9 V rail systems
VC @ IPPM14.5 V - clamping voltage limits protected circuit stress during 103 A 10/1000 µs surge
PPPM1500 W - peak pulse power rating for high-energy transient suppression
TJ max.+185 °C - enables operation in under-hood automotive and high-temp industrial enclosures
PackageSMPC (TO-277A) - ultra-low profile (1.1 mm typical height), AEC-Q101 qualified, MSL Level 1
PolarityUnidirectional - protects against positive-going transients only; requires correct orientation in circuit

Pinout & Package

Package: SMPC (TO-277A), surface-mount, three-terminal configuration with dual cathodes and shared anode. Dimensions conform to JEDEC TO-277A standard: 4.80 × 4.40 × 1.10 mm (L × W × H), matte tin-plated leads, RoHS-compliant and halogen-free.

Pin/TerminalCircuit RoleDesign Meaning
Terminal 1 (Cathode)Cathode connectionPrimary cathode terminal; connects to protected line (e.g., signal or power rail)
Terminal 2 (Cathode)Cathode connectionSecondary cathode; paralleled internally with Terminal 1 to reduce effective surge impedance
Terminal 3 (Anode)Anode connectionCommon anode tied to ground or low-impedance return path; forms clamping path during overvoltage

Key Features

FeatureDesign Value
AEC-Q101 qualificationValidated for automotive-grade reliability including temperature cycling, humidity bias, and mechanical shock
185 °C junction ratingEnables use in engine control units, transmission modules, and industrial inverters without derating
Dual-cathode SMPC structureReduces effective series inductance and incremental surge resistance for tighter clamping
MSL Level 1 ratingAllows unlimited floor life and single-reflow compatibility without dry-pack requirements
Low-profile 1.1 mm heightSupports dense PCB layouts and low-clearance mechanical assemblies in compact modules

Applications

Automotive Engine Control Unit (ECU)Industrial Motor Drive Signal Interface

Use Scenario: Protecting microcontroller I/O pins and CAN transceiver inputs from load-dump and inductive kickback in 12 V vehicle electrical systems.

IC Role / Device Role: Unidirectional TVS clamp placed between signal line and chassis ground to shunt transient energy before it reaches sensitive logic.

Use Value: Clamps 103 A surges to ≤14.5 V while maintaining <200 nA leakage at 8.55 V - preserving signal integrity and preventing false resets.

Use Scenario: Safeguarding encoder feedback lines and analog sensor inputs in variable-frequency drives exposed to EMI and switching noise.

IC Role / Device Role: Transient suppressor on differential RS-422/485 or analog ±10 V sensor outputs to prevent latch-up or ADC saturation.

Use Value: 1500 W peak power rating and 1.1 mm profile allow integration near connectors without compromising board space or thermal margin.

Consumer Appliance Power Supply InputTelecom Base Station DC Power Rail

Use Scenario: Secondary-side overvoltage protection on 5–12 V DC outputs of switched-mode power supplies in smart home hubs and HVAC controllers.

IC Role / Device Role: Standoff-rated TVS placed across output capacitor to absorb residual switching spikes and lightning-induced surges.

Use Value: 8.55 V VWM ensures no conduction during normal operation; 14.5 V clamping prevents MOSFET gate oxide failure during 10/1000 µs transients.

Use Scenario: Protection of 48 V DC distribution rails in outdoor telecom cabinets subject to induced surges from nearby lightning strikes.

IC Role / Device Role: High-power unidirectional TVS mounted at power entry point to divert surge current before reaching DC-DC converters and PMICs.

Use Value: 185 °C rating and AEC-Q101 qualification ensure long-term stability in uncooled outdoor enclosures with wide ambient temperature swings.

Equivalent & Alternatives

The following parts are listed as comparable options for similar unidirectional TVS applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ10ALower PPPM (400 W), SMA package (2.5 mm height), VC = 16.0 V @ 24.7 ANot AEC-Q101 qualified; limited to commercial-grade consumer/industrial useSelect when cost sensitivity outweighs automotive qualification and surge energy requirements
TPC10AHM3_ASame die, identical specs; differs only in reel packaging code (A vs. 86A) and revision markingNo functional or application difference - both meet same AEC-Q101, MSL Level 1, and thermal specsPreferred for new designs requiring documented traceability to Vishay's latest HM3 revision and tape/reel logistics alignment

Compared with SMAJ10A and TPC10AHM3_A, the TPC10HM3/86A delivers 3.75× higher peak power handling (1500 W vs. 400 W) and automotive qualification, while sharing identical electrical parameters and package footprint with TPC10AHM3_A - making it optimal for high-reliability 12 V system protection where surge energy and environmental ruggedness are critical.

Availability

TPC10HM3/86A is available at Aetrix Electronics and suitable for automotive ECU protection, industrial motor drive interface circuits, and telecom 48 V DC power rail surge suppression requiring stable component supply and full AEC-Q101 compliance.

Supply support for TPC10HM3/86A includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability, efficiency, and application-specific performance.

The TPC series belongs to Vishay's PAR® family of high-power surface-mount TVS diodes, engineered specifically for automotive-grade transient suppression in harsh environments where AEC-Q101 compliance, high-temperature operation, and low-profile packaging are mandatory.

FAQ

What is the exact breakdown voltage tolerance for TPC10HM3/86A?

The TPC10HM3/86A has a specified breakdown voltage (VBR) range of 9.5 V (min) to 10.5 V (max) at 1.0 mA test current, with a nominal value of 10.0 V. This ±5 % tolerance is confirmed in Vishay's official datasheet (Doc. #89056, Rev. 19-Apr-2022) and applies across the full operating temperature range. The TPC10HM3/86A maintains this specification under standard test conditions and supports consistent clamping behavior in production designs.

Is TPC10HM3/86A pin-compatible with other devices in the TPCxxA family?

Yes - all TPCxxA devices, including TPC10HM3/86A, share identical SMPC (TO-277A) package dimensions, pinout (dual cathode/anode), and mounting pad layout. However, electrical parameters such as VBR, VWM, and VC differ across the family; therefore, direct substitution requires verification of voltage ratings and clamping performance. The TPC10HM3/86A itself is not interchangeable with TPC12A or TPC15A without circuit-level validation.

Does TPC10HM3/86A support reflow soldering per J-STD-020?

Yes - the TPC10HM3/86A is rated for MSL Level 1 per J-STD-020, meaning it has unlimited floor life and withstands standard lead-free reflow profiles (peak temperature up to 260 °C) without preconditioning. Its matte tin-plated terminals comply with J-STD-002 and JESD22-B102, and the device passes JESD201 Class 2 whisker testing - confirming robust solder joint reliability for TPC10HM3/86A in high-volume SMT manufacturing.

What is the maximum clamping voltage of TPC10HM3/86A under surge conditions?

The maximum clamping voltage (VC) of TPC10HM3/86A is 14.5 V, measured at 103 A peak pulse current using a 10/1000 µs waveform. This value is guaranteed per Vishay's datasheet (Table "ELECTRICAL CHARACTERISTICS") and represents worst-case clamping under standardized surge testing. Designers must ensure downstream components tolerate ≤14.5 V transient exposure when using TPC10HM3/86A in protection schemes.

How does the dual-cathode configuration of TPC10HM3/86A improve surge performance?

The dual-cathode structure in the TPC10HM3/86A reduces effective series inductance and incremental surge resistance by providing parallel current paths during transient events. This results in faster voltage stabilization and tighter clamping - verified by lower VC versus single-cathode equivalents of comparable rating. The configuration is intrinsic to the SMPC (TO-277A) package and is fully leveraged in the TPC10HM3/86A's published 14.5 V clamping spec at 103 A.

TPC10HM3/86A Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
TO-277, 3-PowerDFN
Series:
PAR®, eSMP®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
8.1V
Voltage - Breakdown (Min):
9V
Voltage - Clamping (Max) @ Ipp:
15V
Current - Peak Pulse (10/1000µs):
100A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 185°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
TO-277A (SMPC)

TPC10HM3/86A FAQ

1.How can I place an order for TPC10HM3/86A through Aetrix?

Please submit a Request for Quotation (RFQ) for TPC10HM3/86A on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPC10HM3/86A reliable?

The price and inventory of TPC10HM3/86A are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPC10HM3/86A is usually 5 days.

3.What payment methods are accepted for TPC10HM3/86A?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPC10HM3/86A transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPC10HM3/86A?

TPC10HM3/86A orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPC10HM3/86A order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPC10HM3/86A?

For technical support, including TPC10HM3/86A datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPC10HM3/86A requirements.

6.How does Aetrix verify that TPC10HM3/86A is sourced from the original manufacturer or authorized distributors?

All TPC10HM3/86A products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPC10HM3/86A meets industry standards.

7.What is the process for return or replacement of TPC10HM3/86A?

All TPC10HM3/86A units undergo pre-shipment inspection (PSI). If there is an issue with TPC10HM3/86A, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPC10HM3/86A part is unused and in its original packaging.

Return procedure for TPC10HM3/86A:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TPC10HM3/86A Tags

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