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Vishay General Semiconductor - Diodes Division TPC22AHM3/86A

Part No.:
TPC22AHM3/86A
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
TO-277, 3-PowerDFN
Datasheet:
AetrixTPC22AHM3/86A.pdf
Description:
TVS DIODE 18.8VWM 30.6VC TO277A
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,796

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Product details

Overview

TPC22AHM3/86A from Vishay General Semiconductor is a unidirectional 1500 W transient voltage suppressor (TVS) in SMPC (TO-277A) package, designed for high-reliability automotive and industrial surge protection. It features a breakdown voltage of 20.9–23.1 V at 1 mA, clamping voltage of 30.6 V at 49.0 A peak pulse current, and operates up to +185 °C junction temperature.

For engineers reviewing the TPC22AHM3/86A datasheet, TPC22AHM3/86A pinout, TPC22AHM3/86A application, or TPC22AHM3/86A equivalent, key selection criteria include unidirectional clamping performance, AEC-Q101 qualification, low-profile 1.1 mm height, and compatibility with automated SMT placement on power rails and sensor signal lines.

Technical Context

This TVS diode employs passivated anisotropic rectifier technology optimized for fast response (<1 ns), low incremental surge resistance, and stable clamping under repetitive transients. Its unidirectional architecture provides forward conduction capability while suppressing reverse polarity surges up to 1500 W (10/1000 µs waveform).

The device is rated for TJ = −65 °C to +185 °C, meets MSL Level 1 per J-STD-020, and is halogen-free, RoHS-compliant, and qualified to AEC-Q101 for automotive-grade reliability in harsh environments.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/typ/max)20.9 V / 22.0 V / 23.1 V at 1.0 mA - defines precise reverse breakdown threshold for reliable triggering
VWM18.8 V - maximum continuous reverse working voltage before leakage exceeds 1.0 µA
VC @ IPPM30.6 V at 49.0 A - clamping voltage during 10/1000 µs surge, limiting downstream IC stress
PPPM1500 W - peak pulse power handling capacity under standardized surge conditions
TJ max.+185 °C - enables operation in under-hood automotive and high-temperature industrial enclosures
PackageSMPC (TO-277A) - 3-terminal surface-mount package with cathode band marking and 1.1 mm profile
AEC-Q101Qualified - validated for automotive electronics per stress test requirements including HTGB, HTRB, and TCT

Pinout & Package

TPC22AHM3/86A uses the SMPC (TO-277A) package: a 3-terminal, single-anode/two-cathode configuration with cathode band marking on terminal 1 and 2, and anode on terminal 3. Dimensions conform to JEDEC TO-277A standard, with 0.189" × 0.134" footprint and 1.1 mm typical height.

Pin/TerminalCircuit RoleDesign Meaning
1 (Cathode)Reverse-biased cathode connectionOne of two parallel cathodes; shares current path with Pin 2 to lower effective dynamic resistance
2 (Cathode)Reverse-biased cathode connectionSecond cathode terminal; dual-cathode layout improves surge current sharing and thermal distribution
3 (Anode)Anode connectionCommon anode node; connects to ground or low-side reference in unidirectional clamp configuration

Key Features

FeatureDesign Value
Dual-cathode SMPC layoutReduces incremental surge resistance by distributing 49 A peak current across two parallel cathode paths
185 °C junction ratingSupports placement near heat sources (e.g., power MOSFETs, motor drivers) without derating in automotive ECUs
AEC-Q101 qualificationValidated for automotive use including temperature cycling, humidity bias, and high-temperature reverse bias stress
MSL Level 1 ratingEnables unlimited floor life and reflow compatibility without dry-pack or baking requirements
Halogen-free & RoHSComplies with automotive material compliance standards (Vishay Doc. #99912) and EU environmental directives

Applications

Automotive Power Rail ProtectionIndustrial Sensor Signal Line Clamp

Use Scenario: Protecting 12 V battery-fed microcontroller power inputs against load-dump and jump-start transients in body control modules.

IC Role / Device Role: Unidirectional TVS placed between VIN and GND to clamp surges above 18.8 V while passing normal operating voltage.

Use Value: Limits clamped voltage to 30.6 V at 49 A, preventing damage to 3.3 V/5 V LDOs and MCU I/Os downstream.

Use Scenario: Safeguarding analog output lines (e.g., 4–20 mA current loop sensors) from ESD and inductive switching noise in factory automation PLCs.

IC Role / Device Role: Low-capacitance unidirectional clamp on signal line to GND, leveraging fast <1 ns response to suppress nanosecond-scale transients.

Use Value: Maintains signal integrity with minimal leakage (<1 µA at 18.8 V) and avoids false triggering during normal 24 V DC operation.

Automotive Lighting Driver ProtectionTelecom DC Power Input Stage

Use Scenario: Shielding LED driver ICs from back-EMF generated by relay-controlled headlamp circuits in ADAS lighting systems.

IC Role / Device Role: High-energy (1500 W) unidirectional TVS mounted at driver input, absorbing 8.3 ms half-sine surges up to 200 A IFSM.

Use Value: Withstands repeated 10/1000 µs pulses without degradation, ensuring long-term reliability in cyclic lighting control.

Use Scenario: Front-end surge suppression on 48 V DC telecom power supplies exposed to lightning-induced surges on outdoor plant wiring.

IC Role / Device Role: Primary unidirectional clamp on input rail before DC/DC converter, rated for 1500 W peak power per IEEE C62.35 standards.

Use Value: Clamps 48 V nominal rail to ≤30.6 V during surge, preserving upstream fuse coordination and avoiding converter overvoltage shutdown.

Equivalent & Alternatives

The following parts are listed as comparable options for similar unidirectional TVS applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ22ALower PPPM (400 W), SMA package (higher thermal resistance), VC = 35.5 V @ 11.3 ANot AEC-Q101 qualified; limited to commercial/industrial use; unsuitable for under-hood automotiveSelect when cost sensitivity outweighs surge energy requirement and automotive qualification is unnecessary.
TPC22AHE3/86ASame electrical specs, identical SMPC package, but HM3/86A suffix denotes halogen-free, RoHS, and AEC-Q101 - HE3/86A is obsolete revisionNo functional difference; HE3/86A lacks latest material compliance documentation and may be discontinuedPrefer TPC22AHM3/86A for new designs requiring full Vishay material compliance and lifecycle support.

Compared with SMAJ22A and TPC22AHE3/86A, TPC22AHM3/86A delivers 3.75× higher surge power handling, automotive-grade reliability, and lower clamping voltage - making it optimal for safety-critical 12 V/24 V systems where transient energy and temperature robustness are paramount.

Availability

TPC22AHM3/86A is available at Aetrix Electronics and suitable for automotive electronic control units, industrial sensor interfaces, and telecom power supply protection requiring stable component supply, AEC-Q101 validation, and 1500 W transient immunity.

Supply support for TPC22AHM3/86A includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability, efficiency, and application-specific optimization.

TPC22AHM3/86A belongs to Vishay's PAR® series of high-power surface-mount TVS diodes, engineered specifically for automotive and industrial environments demanding AEC-Q101 qualification, high-temperature operation, and robust surge immunity.

FAQ

What is the clamping voltage of TPC22AHM3/86A at its rated peak pulse current?

The TPC22AHM3/86A has a maximum clamping voltage (VC) of 30.6 V when subjected to its specified peak pulse current (IPPM) of 49.0 A under a 10/1000 µs waveform. This value is measured per ANSI/IEEE C62.35 and ensures downstream components see limited overvoltage during surge events. The TPC22AHM3/86A maintains this clamping performance across its full operating temperature range.

Is TPC22AHM3/86A qualified for automotive applications?

Yes, TPC22AHM3/86A is fully AEC-Q101 qualified, having passed stress tests including high-temperature reverse bias (HTRB), high-temperature gate bias (HTGB), temperature cycling (TCT), and unbiased highly accelerated stress testing (UHAST). Its 185 °C maximum junction temperature and halogen-free, RoHS-compliant construction meet automotive electronics requirements per Vishay document #99912.

What does the 'HM3/86A' suffix indicate in TPC22AHM3/86A?

The 'HM3/86A' suffix identifies the packaging and compliance version: HM3 denotes halogen-free, RoHS-compliant, and AEC-Q101-qualified construction in SMPC (TO-277A) package; '/86A' specifies the tape-and-reel delivery mode (7" reel, 1500 pcs) with matte tin-plated leads meeting J-STD-002 solderability and JESD201 Class 2 whisker resistance.

How does the dual-cathode configuration of TPC22AHM3/86A improve performance?

The dual-cathode (Pins 1 and 2) configuration in TPC22AHM3/86A lowers effective incremental surge resistance by enabling parallel current sharing during transient events. This design reduces localized heating and improves clamping consistency at high IPPM, directly supporting its 1500 W peak power rating and enhancing reliability under repetitive surge conditions.

Can TPC22AHM3/86A replace older TPC22A variants like TPC22AHE3/86A?

TPC22AHM3/86A is the designated replacement for TPC22AHE3/86A, offering identical electrical specifications and mechanical form factor. However, HM3/86A adds updated halogen-free and RoHS compliance documentation, full AEC-Q101 revalidation, and improved traceability - making it the recommended choice for new designs and production ramp.

TPC22AHM3/86A Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
TO-277, 3-PowerDFN
Series:
PAR®, eSMP®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
18.8V
Voltage - Breakdown (Min):
20.9V
Voltage - Clamping (Max) @ Ipp:
30.6V
Current - Peak Pulse (10/1000µs):
49A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 185°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
TO-277A (SMPC)

TPC22AHM3/86A FAQ

1.How can I place an order for TPC22AHM3/86A through Aetrix?

Please submit a Request for Quotation (RFQ) for TPC22AHM3/86A on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPC22AHM3/86A reliable?

The price and inventory of TPC22AHM3/86A are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPC22AHM3/86A is usually 5 days.

3.What payment methods are accepted for TPC22AHM3/86A?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPC22AHM3/86A transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPC22AHM3/86A?

TPC22AHM3/86A orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPC22AHM3/86A order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPC22AHM3/86A?

For technical support, including TPC22AHM3/86A datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPC22AHM3/86A requirements.

6.How does Aetrix verify that TPC22AHM3/86A is sourced from the original manufacturer or authorized distributors?

All TPC22AHM3/86A products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPC22AHM3/86A meets industry standards.

7.What is the process for return or replacement of TPC22AHM3/86A?

All TPC22AHM3/86A units undergo pre-shipment inspection (PSI). If there is an issue with TPC22AHM3/86A, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPC22AHM3/86A part is unused and in its original packaging.

Return procedure for TPC22AHM3/86A:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TPC22AHM3/86A Tags

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