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Vishay General Semiconductor - Diodes Division TPC22HM3/86A

Part No.:
TPC22HM3/86A
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
TO-277, 3-PowerDFN
Datasheet:
AetrixTPC22HM3/86A.pdf
Description:
TVS DIODE 17.8VWM 31.9VC TO277A
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,307

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Product details

Overview

TPC22HM3/86A from Vishay General Semiconductor is a unidirectional 1500 W transient voltage suppressor (TVS) in SMPC (TO-277A) package, designed for high-reliability automotive and industrial circuit protection. It features a breakdown voltage of 20.9–23.1 V at 1 mA, clamping voltage of 30.6 V at 49.0 A peak pulse current, and operates up to 185 °C junction temperature.

For engineers reviewing the TPC22HM3/86A datasheet, TPC22HM3/86A pinout, TPC22HM3/86A application, or TPC22HM3/86A equivalent, key selection criteria include its AEC-Q101 qualification, low-profile 1.1 mm height, MSL Level 1 rating, and suitability for protecting MOSFETs, sensor signal lines, and IC power rails against inductive switching transients.

Technical Context

This TVS diode uses passivated anisotropic rectifier technology to deliver stable breakdown behavior and low incremental surge resistance. Its unidirectional architecture enables precise clamping on positive-going transients while maintaining low leakage (<1 μA at 18.8 V) across temperature.

The device is optimized for high-energy 10/1000 µs waveform suppression with 1500 W peak power rating and supports automated SMT placement due to matte tin-plated leads compliant with J-STD-002 and JESD 22-B102.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/typ/max)20.9 V / 22.0 V / 23.1 V at 1 mA - defines precise clamping onset threshold for overvoltage detection
VWM18.8 V - maximum continuous reverse operating voltage before leakage rises significantly
VC @ IPPM30.6 V at 49.0 A - actual clamped voltage during 10/1000 µs surge, limiting stress on downstream components
PPPM1500 W - peak pulse power handling capability under standardized transient conditions
TJ max+185 °C - enables operation in under-hood automotive and high-temperature industrial environments
PackageSMPC (TO-277A) - 3-terminal surface-mount package with cathode band marking and 1.1 mm typical height
AEC-Q101Qualified - certified for automotive-grade reliability per stress test requirements

Pinout & Package

Package: SMPC (TO-277A), 3-terminal surface-mount case with cathode band marking; dimensions conform to JEDEC TO-277A standard; molding compound meets UL 94 V-0.

Pin/TerminalCircuit RoleDesign Meaning
Terminal 1CathodeConnected to protected line; conducts during positive transient to clamp voltage
Terminal 2CathodeParallel cathode connection for dual-cathode configuration; shares clamping path
Terminal 3AnodeCommon ground reference; ties to system GND or low-impedance return path

Key Features

FeatureDesign Value
Junction passivationStable VBR performance over lifetime and temperature, minimizing parameter drift in harsh environments
Low profile (1.1 mm)Enables use in space-constrained PCB layouts, including compact automotive ECUs and sensor modules
MSL Level 1Zero floor life limitation - can be stored indefinitely before reflow without baking
Halogen-free & RoHSComplies with environmental regulations and supports lead-free assembly processes
Whisker-resistant (JESD 201 Class 2)Prevents tin whisker growth on matte tin terminals, ensuring long-term solder joint integrity

Applications

Automotive Power Supply ProtectionIndustrial Sensor Signal Line Protection

Use Scenario: Protecting 12 V battery-fed microcontroller power rails in engine control units from load-dump and alternator ripple transients.

IC Role / Device Role / Timing Role: Unidirectional TVS clamping element placed between VIN and GND to limit surge voltage to safe levels.

Use Value: Clamps 1500 W surges to ≤30.6 V, preventing latch-up or permanent damage to 3.3 V/5 V logic supplies downstream of DC-DC converters.

Use Scenario: Shielding analog output lines of pressure or temperature sensors in factory automation systems from ESD and inductive kickback.

IC Role / Device Role / Timing Role: Fast-response transient suppressor connected across differential or single-ended signal pairs near connector entry points.

Use Value: Sub-nanosecond response time and 30.6 V clamping ensure signal integrity remains intact during 8 kV contact ESD events per IEC 61000-4-2.

Consumer Device USB Port ProtectionTelecom Base Station DC Power Input

Use Scenario: Safeguarding USB 2.0 data lines and VBUS in portable docking stations exposed to accidental hot-plug transients and cable discharge events.

IC Role / Device Role / Timing Role: Low-capacitance unidirectional TVS placed inline on VBUS and D+/D− paths to absorb fast-rising energy without distorting signal edges.

Use Value: 1.1 mm height allows co-location with USB connectors; 30.6 V clamping prevents overvoltage on 5 V tolerant PHY interfaces.

Use Scenario: Protecting primary -48 V DC input stages in telecom remote radio heads from lightning-induced surges entering via outdoor cabling.

IC Role / Device Role / Timing Role: High-power front-end TVS mounted directly at power entry point to shunt multi-kW transients before they reach DC-DC conversion stages.

Use Value: 1500 W rating and 185 °C operation enable reliable performance in uncooled outdoor enclosures with wide ambient temperature swings.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ22ALower PPPM (400 W), SMA package (higher thermal resistance), VC = 35.5 V at 11.3 ANot AEC-Q101 qualified; unsuitable for automotive under-hood useSelect when cost sensitivity outweighs power handling and automotive compliance requirements
TPC22A (non-HM3 suffix)Same electrical specs but lacks halogen-free, RoHS-compliant, and JESD 201 Class 2 whisker testing certificationsNot approved for high-reliability automotive or medical-grade productionChoose TPC22HM3/86A when full AEC-Q101, RoHS, and whisker resistance are mandatory

Compared with SMAJ22A and TPC22A, the TPC22HM3/86A delivers higher surge robustness (1500 W vs. 400 W), automotive qualification, and enhanced process reliability-making it the preferred choice for mission-critical 12 V/24 V power rail protection where field failure risk must be minimized.

Availability

TPC22HM3/86A is available at Aetrix Electronics and suitable for automotive electronic control units, industrial sensor interfaces, and telecom power supply designs requiring stable component supply, AEC-Q101 compliance, and high-temperature operational assurance.

Supply support for TPC22HM3/86A includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability and application-specific performance.

The TPC series was developed specifically for high-energy transient suppression in automotive and industrial environments, combining AEC-Q101 qualification, high-temperature operation, and low-profile packaging for next-generation ECU and sensor module designs.

FAQ

What is the breakdown voltage range of the TPC22HM3/86A?

The TPC22HM3/86A has a guaranteed breakdown voltage range of 20.9 V to 23.1 V at 1 mA test current, with a nominal value of 22.0 V. This specification ensures consistent clamping behavior across production lots and supports accurate overvoltage threshold design in 12 V and 24 V systems where the TPC22HM3/86A is deployed for transient suppression.

Is the TPC22HM3/86A suitable for automotive applications?

Yes, the TPC22HM3/86A is AEC-Q101 qualified and rated for operation up to +185 °C junction temperature, making it suitable for under-hood and other high-reliability automotive applications. Its construction meets automotive material requirements, including halogen-free composition and JESD 201 Class 2 whisker resistance-key attributes confirmed for the TPC22HM3/86A in Vishay's official documentation.

What package type does the TPC22HM3/86A use?

The TPC22HM3/86A uses the SMPC (TO-277A) surface-mount package-a three-terminal, low-profile case with 1.1 mm typical height and JEDEC-compliant dimensions. The package features matte tin-plated leads, conforms to MSL Level 1, and includes a visible cathode band for polarity identification during automated placement of the TPC22HM3/86A.

How does the clamping voltage of the TPC22HM3/86A compare to its breakdown voltage?

The TPC22HM3/86A clamps at 30.6 V when subjected to its rated 49.0 A peak pulse current (10/1000 µs waveform), which is approximately 39 % above its nominal 22.0 V breakdown voltage. This controlled voltage margin ensures effective protection of downstream 24 V-rated components while maintaining sufficient headroom to avoid false triggering during normal operation of the TPC22HM3/86A.

Does the TPC22HM3/86A have any environmental compliance certifications?

Yes, the TPC22HM3/86A is halogen-free, RoHS-compliant, and passes JESD 201 Class 2 whisker testing. These certifications are explicitly tied to the HM3 suffix in the part number and are documented in Vishay's datasheet revision 19-Apr-2022 (Document Number: 89056). The TPC22HM3/86A meets all applicable environmental and reliability standards required for modern automotive and industrial production.

TPC22HM3/86A Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
TO-277, 3-PowerDFN
Series:
PAR®, eSMP®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
17.8V
Voltage - Breakdown (Min):
19.8V
Voltage - Clamping (Max) @ Ipp:
31.9V
Current - Peak Pulse (10/1000µs):
47A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 185°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
TO-277A (SMPC)

TPC22HM3/86A FAQ

1.How can I place an order for TPC22HM3/86A through Aetrix?

Please submit a Request for Quotation (RFQ) for TPC22HM3/86A on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPC22HM3/86A reliable?

The price and inventory of TPC22HM3/86A are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPC22HM3/86A is usually 5 days.

3.What payment methods are accepted for TPC22HM3/86A?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPC22HM3/86A transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPC22HM3/86A?

TPC22HM3/86A orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPC22HM3/86A order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPC22HM3/86A?

For technical support, including TPC22HM3/86A datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPC22HM3/86A requirements.

6.How does Aetrix verify that TPC22HM3/86A is sourced from the original manufacturer or authorized distributors?

All TPC22HM3/86A products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPC22HM3/86A meets industry standards.

7.What is the process for return or replacement of TPC22HM3/86A?

All TPC22HM3/86A units undergo pre-shipment inspection (PSI). If there is an issue with TPC22HM3/86A, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPC22HM3/86A part is unused and in its original packaging.

Return procedure for TPC22HM3/86A:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TPC22HM3/86A Tags

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