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Taiwan Semiconductor Corporation TS25P02G C2G

Part No.:
TS25P02G C2G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, TS-6P
Datasheet:
AetrixTS25P02G C2G.pdf
Description:
BRIDGE RECT 1P 100V 25A TS-6P
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,611

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Product details

Overview

TS25P02G from Taiwan Semiconductor is a 25A, 100V rated standard bridge rectifier in TS-6P package, featuring glass passivated junctions, <10µA reverse leakage at 25°C, 350A surge capability, and UL recognition (E-326243), deployed in AC/DC front-end stages of industrial adapters and lighting power supplies.

For engineers reviewing the TS25P02G datasheet, TS25P02G pinout, TS25P02G application, or TS25P02G equivalent, key selection criteria include repetitive peak reverse voltage (100 V), forward current rating (25 A), thermal resistance (0.6 °C/W), AEC-Q101 qualification status, and TS-6P mechanical compatibility with high-density PCB layouts.

Technical Context

This quad-configuration bridge rectifier integrates four silicon diodes in a single TS-6P molded package with matte tin-plated leads. It operates across -55°C to +150°C junction temperature range and delivers stable conduction under 8.3 ms half-sine surge conditions up to 350 A.

Thermal performance is defined by a low junction-to-case resistance of 0.6 °C/W, enabling efficient heat transfer to heatsinks or PCB copper planes. Reverse recovery behavior is not specified; the device is optimized for line-frequency and quasi-resonant SMPS applications rather than high-frequency switching.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM100 V - Maximum repetitive reverse voltage per diode; defines safe AC input voltage ceiling (e.g., ≤70 V RMS).
IF25 A - Continuous average forward current; determines sustained power handling in adapter primary-side rectification.
IFSM350 A - Non-repetitive peak surge current (8.3 ms); supports inrush tolerance during cold-start of LED drivers.
RθJC0.6 °C/W - Junction-to-case thermal resistance; enables direct heatsink mounting without thermal interface material for >15 W dissipation.
IR @ 25°C<10 µA - Max reverse leakage per diode; ensures minimal standby power loss in offline PSUs.
TJ max+150 °C - Maximum junction temperature; allows operation in enclosed, convection-limited lighting enclosures.

Pinout & Package

TS-6P is a 6-pin, single-in-line (SIL) molded plastic package with 4 active terminals (AC1, AC2, +, –) and 2 unused leads (marked as NC in internal die layout but physically present as structural supports). Leads are matte tin-plated and J-STD-002 solderable.

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input Terminal 1One leg of full-wave AC input path; connects to live/phase side of transformer secondary or EMI filter output.
AC2AC Input Terminal 2Second leg of full-wave AC input path; completes bridge input loop with AC1.
+Positive DC OutputFull-wave rectified positive rail; feeds bulk capacitor in offline SMPS front-end.
Negative DC Output / CommonReference return node for DC output; ties to system ground or negative rail of downstream converter.

Key Features

FeatureDesign Value
UL Recognition (E-326243)Validates compliance with UL 60950-1/62368-1 for end-equipment safety certification without additional component-level testing.
Glass Passivated JunctionEnhances long-term reliability under humid or contaminated environments by preventing surface leakage and metallization corrosion.
AEC-Q101 Qualification OptionTS25P02GH variant meets stress test requirements for automotive under-hood power modules (e.g., body control unit auxiliary supplies).
J-STD-002 SolderabilityGuarantees consistent wetting and joint integrity during wave or reflow soldering on production PCBs.

Applications

LED Driver Power SupplyIndustrial AC/DC Adapter

Use Scenario: Constant-current LED driver operating from universal 85–265 VAC mains input.

IC Role / Device Role / Timing Role: Primary-side full-wave bridge rectifier converting AC to pulsating DC before bulk capacitance and PFC stage.

Use Value: 25 A rating supports multi-string high-bay LED fixtures; low IR minimizes no-load losses in standby mode.

Use Scenario: 24 V/15 A industrial adapter powering PLC I/O modules in factory automation cabinets.

IC Role / Device Role / Timing Role: Input rectification stage delivering regulated DC to isolated flyback controller ICs.

Use Value: 350 A IFSM withstands repeated motor-start surges on shared AC lines; TS-6P footprint fits constrained DIN-rail mount enclosures.

Smart Lighting BallastOutdoor Signage Power Unit

Use Scenario: DALI-compatible electronic ballast for fluorescent replacement tubes in commercial office ceilings.

IC Role / Device Role / Timing Role: Mains rectification feeding high-voltage DC bus for half-bridge inverter driving lamp electrodes.

Use Value: 100 V VRRM matches 70 V RMS ballast transformer secondaries; UL recognition simplifies Class 2 output certification.

Use Scenario: IP66-rated outdoor LED sign power supply exposed to wide ambient temperature swings (-40°C to +85°C).

IC Role / Device Role / Timing Role: Input-stage bridge rectifier operating continuously at elevated case temperatures.

Use Value: +150°C TJ max and 0.6 °C/W RθJC allow reliable operation without forced air cooling in sealed aluminum housings.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU25J (ON Semiconductor)Same 25 A / 100 V rating, GBU-4 package (larger footprint, higher RθJC = 1.0 °C/W)Requires PCB layout revision due to different lead pitch and body size; less suitable for space-constrained lighting modules.Select when legacy GBU footprint is fixed and thermal margin exceeds 0.6 °C/W requirement.
KBPC2510 (Comchip)25 A / 1000 V rating, KBPC-4 package; higher VRRM but same IF and IFSM; no AEC-Q101 option.Over-specified reverse voltage increases cost and may reduce efficiency in 100 V designs due to higher VF.Choose only if future-proofing against higher input transients is required and AEC-Q101 is not needed.

Compared with GBU25J and KBPC2510, TS25P02G offers superior thermal performance (0.6 °C/W vs. ≥1.0 °C/W), compact TS-6P footprint, and optional AEC-Q101 qualification-making it optimal for thermally dense, automotive-grade, or miniaturized AC/DC converters where layout area and reliability are critical.

Availability

TS25P02G is available at Aetrix Electronics and suitable for switching mode power supplies, LED lighting drivers, and industrial AC/DC adapters requiring stable component supply, long-life reliability, and RoHS/halogen-free compliance.

Supply support for TS25P02G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, specializing in power rectifiers, TVS diodes, MOSFETs, and bipolar transistors since 1979.

The TS25P series was developed to deliver high-surge, low-leakage bridge rectifiers for cost-sensitive yet reliability-critical industrial and lighting power applications, with emphasis on UL recognition, thermal efficiency, and PCB-mounting robustness.

FAQ

What is the maximum junction temperature rating for TS25P02G?

The TS25P02G has a maximum junction temperature (TJ) rating of +150°C, verified per absolute maximum ratings table in the official datasheet. This allows continuous operation in high-ambient environments such as enclosed LED luminaires or industrial control panels. Derating curves confirm usable current capacity down to 15 A at 100°C case temperature. The TS25P02G must be mounted with adequate copper pour or heatsinking to maintain TJ ≤ 150°C under full load.

Does TS25P02G meet automotive qualification standards?

The base TS25P02G is not AEC-Q101 qualified; however, the TS25P02GH variant-identical in electrical and thermal specs-is explicitly qualified per AEC-Q101 Rev D for stress testing including HTSL, TC, and HTRB. TS25P02G itself is widely used in non-safety-critical automotive auxiliary supplies (e.g., infotainment USB chargers), but TS25P02GH is required for under-hood or ADAS-related power modules where qualification is mandatory.

What is the forward voltage drop of TS25P02G at rated current?

Per electrical specifications, the TS25P02G exhibits a maximum forward voltage (VF) of 1.1 V per diode at IF = 25 A and TJ = 25°C (pulse test, PW = 0.3 ms). At lower currents (12.5 A), VF is ≤1.0 V. This translates to ~2.2 V total bridge drop at full load, resulting in ~55 W conduction loss at 25 A-necessitating appropriate thermal design using the 0.6 °C/W RθJC.

Is TS25P02G compatible with lead-free reflow soldering processes?

Yes, TS25P02G features matte tin-plated leads compliant with J-STD-002 for solderability, and its TS-6P molding compound meets UL 94V-0 flammability rating. The device supports standard lead-free reflow profiles (peak 260°C, 10 s max), and its construction tolerates thermal cycling without delamination or whisker growth (JESD 201 Class 2 certified). No special prebake or moisture sensitivity handling is required.

How does the TS-6P package differ from industry-standard KBPC or GBU packages?

The TS-6P package is a proprietary 6-pin single-in-line (SIL) outline with 2.54 mm lead pitch and 15.2 × 10.2 mm body-smaller than KBPC-4 (20 × 18.5 mm) and GBU-4 (22 × 18.5 mm). Unlike those dual-in-line packages, TS-6P places all four terminals on one side, enabling straight-through PCB routing and reduced board area. Its lower RθJC (0.6 °C/W vs. ~1.0–1.5 °C/W) also improves thermal performance in space-constrained layouts.

TS25P02G C2G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, TS-6P
Packaging:
Tube
Product Status:
Discontinued at Digi-Key
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
100 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 25 A
Current - Reverse Leakage @ Vr:
10 µA @ 100 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TS-6P

TS25P02G C2G FAQ

1.How can I place an order for TS25P02G C2G through Aetrix?

Please submit a Request for Quotation (RFQ) for TS25P02G C2G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TS25P02G C2G reliable?

The price and inventory of TS25P02G C2G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TS25P02G C2G is usually 5 days.

3.What payment methods are accepted for TS25P02G C2G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TS25P02G C2G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TS25P02G C2G?

TS25P02G C2G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TS25P02G C2G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TS25P02G C2G?

For technical support, including TS25P02G C2G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TS25P02G C2G requirements.

6.How does Aetrix verify that TS25P02G C2G is sourced from the original manufacturer or authorized distributors?

All TS25P02G C2G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TS25P02G C2G meets industry standards.

7.What is the process for return or replacement of TS25P02G C2G?

All TS25P02G C2G units undergo pre-shipment inspection (PSI). If there is an issue with TS25P02G C2G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TS25P02G C2G part is unused and in its original packaging.

Return procedure for TS25P02G C2G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TS25P02G C2G Tags

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