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Taiwan Semiconductor Corporation TS25P02G D2G

Part No.:
TS25P02G D2G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, TS-6P
Datasheet:
AetrixTS25P02G D2G.pdf
Description:
BRIDGE RECT 1P 100V 25A TS-6P
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,000

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Product details

Overview

TS25P02G from Taiwan Semiconductor is a 25A, 100V repetitive peak reverse voltage (VRRM) quad-configuration standard bridge rectifier in TS-6P package, featuring glass-passivated junctions, <0.1μA typical reverse leakage at 25°C, and 350A IFSM surge capability - used in AC/DC front-end stages of industrial adapters and lighting power supplies.

For engineers reviewing the TS25P02G datasheet, TS25P02G pinout, TS25P02G application, or TS25P02G equivalent, key selection criteria include VRRM = 100V, IF = 25A average forward current, thermal resistance RθJC = 0.6°C/W, AEC-Q101 qualification availability (TS25P02GH), and TS-6P mechanical compatibility with high-density PCB layouts.

Technical Context

The TS25P02G implements a monolithic quad-diode bridge configuration with glass-passivated silicon junctions, enabling stable operation up to TJ = 150°C and low IR drift across temperature. Its TS-6P package integrates four diodes into a single molded body with matte tin-plated leads compliant with J-STD-002 solderability.

Electrical behavior is defined by two critical operating points: VF ≤ 1.0V at 12.5A/25°C and ≤1.1V at 25A/25°C; reverse current remains ≤10μA at rated 100V and 25°C, rising to ≤500μA at 125°C - supporting reliable blocking in SMPS input rectification where thermal management and leakage control are critical.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM100 V - maximum non-repetitive reverse voltage the device blocks without breakdown
IF25 A - continuous average forward current rating at case temperature ≤75°C
IFSM350 A - peak surge current tolerance for 8.3ms half-sine waveform, enabling robust inrush handling
RθJC0.6 °C/W - junction-to-case thermal resistance, supporting efficient heatsink coupling in compact designs
VF @ 25A≤1.1 V - forward voltage drop at full rated current, directly impacting conduction loss and thermal load
IR @ 100V≤10 μA @ 25°C - reverse leakage per diode, critical for low-power standby and high-impedance bias networks

Pinout & Package

TS-6P is a 6-pin, single-in-line (SIL) molded plastic package with integrated quad-diode bridge topology. Pin spacing conforms to JEDEC MS-012AC, lead finish is matte tin per J-STD-002, and weight is 7.15g.

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input Terminal 1One of two alternating-current input nodes; connects to primary-side AC line in bridge configuration
AC2AC Input Terminal 2Second AC input node; completes full-wave rectification path with AC1
+ (Anode)Positive DC OutputCommon anode node delivering rectified positive output voltage to downstream filter and regulation stage
– (Cathode)Negative DC OutputCommon cathode node serving as return path for DC output current; referenced to system ground
NCNo ConnectInternally unconnected pin; must remain floating - no external connection permitted
NCNo ConnectSecond internally unconnected pin; unused for electrical function in TS25P02G variant

Key Features

FeatureDesign Value
Glass-passivated chip junctionEnables stable long-term reliability and reduced surface leakage under humid or contaminated environments
UL Recognized (E-326243)Validates safety compliance for end-equipment certification in North American markets
RoHS & halogen-free (IEC 61249-2-21)Meets environmental compliance requirements for industrial and consumer electronics manufacturing
JESD 201 Class 2 whisker resistancePrevents tin whisker growth on leads during storage and thermal cycling, ensuring solder joint integrity

Applications

LED Driver Power SupplyIndustrial AC/DC Adapter

Use Scenario: Constant-voltage LED driver powering high-bay fixtures in warehouse lighting systems with 85–265V AC input.

IC Role / Device Role / Timing Role: Bridge rectifier converting AC mains to unregulated DC bus prior to PFC and DC/DC conversion stages.

Use Value: 25A rating supports >300W output; low VF minimizes conduction loss at high ambient temperatures common in enclosed luminaires.

Use Scenario: Universal-input 24V/15A adapter for programmable logic controllers (PLCs) in factory automation cabinets.

IC Role / Device Role / Timing Role: Primary-side rectification element in offline flyback or forward converter topologies.

Use Value: 350A IFSM withstands repeated cold-start surges; RθJC = 0.6°C/W enables direct mounting to metal chassis for passive cooling.

Switching Mode Power Supply (SMPS)Outdoor Signage Power Module

Use Scenario: 500W server PSU front-end rectification stage operating continuously at 40°C ambient with forced air cooling.

IC Role / Device Role / Timing Role: Full-wave bridge providing DC link voltage to active PFC controller and main power stage.

Use Value: 100V VRRM provides sufficient margin over 85–132V AC input peaks; <10μA IR ensures minimal standby power loss.

Use Scenario: Outdoor digital signage power module exposed to wide temperature swings (−40°C to +85°C ambient).

IC Role / Device Role / Timing Role: Input rectifier in ruggedized AC/DC converter with extended thermal derating.

Use Value: −55°C to +150°C TJ range accommodates extreme ambient conditions; UL recognition simplifies regional safety approvals.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
Vishay VS-25B10VRRM = 100V, IF = 25A, but in GBU-4K package (larger footprint, higher RθJC = 1.0°C/W)Requires PCB layout revision due to different pinout and 12.7mm vs. TS-6P's 10.16mm widthSelect when legacy GBU footprint compatibility is required and thermal margin allows higher junction rise
ON Semiconductor GBPC2510VRRM = 100V, IF = 25A, same TS-6P package, but not AEC-Q101 qualified and higher VF (≤1.15V @ 25A)Suitable for commercial-grade lighting and adapters where automotive qualification is unnecessaryChoose for cost-sensitive non-automotive applications where identical mechanical fit is prioritized over AEC-Q101 compliance

Compared with VS-25B10 and GBPC2510, the TS25P02G offers superior thermal performance (RθJC = 0.6°C/W), AEC-Q101 qualification option (TS25P02GH), and tighter VF specification - making it preferred for space-constrained, thermally demanding, or automotive-adjacent industrial power designs.

Availability

TS25P02G is available at Aetrix Electronics and suitable for switching mode power supplies, industrial AC/DC adapters, and LED driver power supplies requiring stable component supply, consistent parametric performance, and long-term manufacturability.

Supply support for TS25P02G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, specializing in power rectifiers, TVS devices, and MOSFETs for industrial and automotive applications.

The TS25P series is designed specifically for high-current, high-reliability AC/DC front-end rectification - emphasizing thermal efficiency, surge robustness, and compliance-ready construction for global power electronics markets.

FAQ

What is the maximum junction temperature rating for TS25P02G?

The TS25P02G has a maximum junction temperature (TJ) rating of +150°C, with a minimum storage temperature of −55°C. This wide operating range supports deployment in thermally aggressive environments such as enclosed LED drivers or industrial control enclosures. Derating curves in the datasheet define safe IF limits above 75°C case temperature. The TS25P02G must be mounted to maintain junction temperature within this limit under all operating conditions.

Is TS25P02G RoHS and halogen-free compliant?

Yes, the TS25P02G is RoHS compliant and halogen-free per IEC 61249-2-21. The molding compound contains no brominated flame retardants or chlorine-based additives, and lead content is below 1000 ppm. This compliance is verified through material declarations and third-party testing, enabling use in environmentally regulated markets including EU, Japan, and China.

Does TS25P02G have AEC-Q101 qualification?

The base TS25P02G is not AEC-Q101 qualified, but the variant TS25P02GH is fully AEC-Q101 qualified per Rev Q2203 documentation. AEC-Q101 qualification covers stress testing for temperature cycling, humidity bias, and high-temperature operating life - confirming suitability for automotive under-hood and infotainment power supply applications. Always specify "H" suffix when AEC-Q101 compliance is required.

What is the forward voltage drop of TS25P02G at full rated current?

The TS25P02G exhibits a maximum forward voltage drop (VF) of 1.1 V at IF = 25 A and TJ = 25°C, measured per diode under pulse conditions (PW = 0.3 ms). At elevated junction temperatures, VF decreases slightly due to negative temperature coefficient - a characteristic confirmed in the device's forward characteristics curve (Fig.4). This value directly determines conduction losses in the rectifier stage.

How does the TS-6P package of TS25P02G compare to GBU-4K in thermal performance?

The TS25P02G in TS-6P package achieves RθJC = 0.6°C/W, significantly lower than the GBU-4K package's typical RθJC = 1.0°C/W. This 40% improvement in thermal resistance allows the TS25P02G to dissipate the same 25A load with ~24°C lower junction rise under identical heatsinking - enabling smaller heatsinks or higher ambient operation. Mechanical dimensions also differ: TS-6P is 10.16 mm wide versus GBU-4K's 12.7 mm.

TS25P02G D2G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, TS-6P
Packaging:
Tube
Product Status:
Discontinued at Digi-Key
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
100 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 25 A
Current - Reverse Leakage @ Vr:
10 µA @ 100 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TS-6P

TS25P02G D2G FAQ

1.How can I place an order for TS25P02G D2G through Aetrix?

Please submit a Request for Quotation (RFQ) for TS25P02G D2G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TS25P02G D2G reliable?

The price and inventory of TS25P02G D2G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TS25P02G D2G is usually 5 days.

3.What payment methods are accepted for TS25P02G D2G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TS25P02G D2G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TS25P02G D2G?

TS25P02G D2G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TS25P02G D2G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TS25P02G D2G?

For technical support, including TS25P02G D2G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TS25P02G D2G requirements.

6.How does Aetrix verify that TS25P02G D2G is sourced from the original manufacturer or authorized distributors?

All TS25P02G D2G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TS25P02G D2G meets industry standards.

7.What is the process for return or replacement of TS25P02G D2G?

All TS25P02G D2G units undergo pre-shipment inspection (PSI). If there is an issue with TS25P02G D2G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TS25P02G D2G part is unused and in its original packaging.

Return procedure for TS25P02G D2G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TS25P02G D2G Tags

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