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Taiwan Semiconductor Corporation TS25P04G C2G

Part No.:
TS25P04G C2G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, TS-6P
Datasheet:
AetrixTS25P04G C2G.pdf
Description:
BRIDGE RECT 1P 400V 25A TS-6P
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,952

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Product details

Overview

TS25P04G from Taiwan Semiconductor is a 25A, 400V repetitive peak reverse voltage (VRRM) quad-configuration standard bridge rectifier in TS-6P package, featuring glass-passivated junctions, <0.1μA typical reverse leakage at 25°C, and 350A peak surge current capability; used in industrial SMPS and lighting ballasts requiring high-reliability AC/DC conversion.

For engineers reviewing the TS25P04G datasheet, TS25P04G pinout, TS25P04G application, or TS25P04G equivalent, key selection criteria include VRRM = 400V, IF = 25A, RθJC = 0.6°C/W, AEC-Q101 qualification availability (TS25P04GH), and TS-6P mechanical compatibility with PCB-mount thermal management.

Technical Context

The TS25P04G integrates four silicon diodes in a single-phase full-wave bridge configuration with glass-passivated junctions for enhanced moisture and contamination resistance. Its 0.6°C/W junction-to-case thermal resistance supports conduction-cooled operation up to 150°C junction temperature under 25A DC forward current.

Electrical behavior is defined by two critical operating points: forward voltage ≤1.0V at 12.5A/25°C and ≤1.1V at 25A/25°C; reverse current ≤10μA at rated 400V VRRM and 25°C, rising to ≤500μA at 125°C - confirming stable blocking performance across automotive-grade temperature ranges.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - maximum non-repetitive reverse voltage the device blocks without breakdown
IF25 A - continuous average forward current rating at case temperature ≤75°C
IFSM350 A - peak non-repetitive surge current (8.3ms half-sine) for transient overload handling
RθJC0.6 °C/W - thermal resistance from junction to case, enabling direct heatsink mounting
VF @ 25A≤1.1 V - forward voltage drop determining conduction loss and thermal dissipation
IR @ 400V≤10 μA @ 25°C - low reverse leakage ensuring minimal standby power loss
TJ max+150 °C - maximum allowable junction temperature for reliable long-term operation

Pinout & Package

Package: TS-6P - molded plastic case with matte tin-plated leads, UL 94V-0 rated, 7.15g weight, designed for through-hole PCB mounting and mechanical torque limit of 0.92 N·m.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC terminal 1One of two alternating-current input nodes for full-wave rectification
AC2Input AC terminal 2Second AC input node; polarity must match transformer or line connection
+Positive DC outputAnode common of two series diodes; connects to load positive rail
Negative DC outputCathode common of two series diodes; connects to load ground/reference

Key Features

FeatureDesign Value
Glass-passivated junctionEnables stable IR <0.1μA and improved humidity resistance vs. epoxy-passivated alternatives
UL Recognized (E-326243)Validates safety compliance for end-equipment certification in North America
AEC-Q101 qualified optionTS25P04GH variant meets stress-test requirements for automotive under-hood applications
JESD201 Class 2 whisker resistanceEnsures long-term solder joint integrity in high-vibration environments
RoHS & halogen-freeComplies with IEC 61249-2-21 and EU RoHS Directive 2011/65/EU

Applications

Industrial SMPSLED Driver Power Stage

Use Scenario: High-efficiency 250W offline switch-mode power supply for factory automation controllers.

IC Role / Device Role / Timing Role: Primary-side AC/DC bridge rectifier converting 230VAC mains to unregulated DC bus.

Use Value: 350A IFSM withstands inrush surges from bulk capacitors; 0.6°C/W RθJC enables passive heatsinking without forced air.

Use Scenario: Constant-current LED driver for high-bay industrial lighting fixtures.

IC Role / Device Role / Timing Role: Input rectification stage feeding PFC controller and DC/DC stage.

Use Value: Low 10μA IR at 25°C minimizes no-load losses; TS-6P footprint allows dense PCB layout with thermal relief pads.

AC-DC AdaptersAutomotive Auxiliary Power Supply

Use Scenario: Universal-input 90–264VAC adapter for medical monitoring peripherals.

IC Role / Device Role / Timing Role: Mains rectification before isolation transformer and regulation circuitry.

Use Value: UL Recognition E-326243 satisfies end-product safety agency requirements; 150°C TJ max supports compact enclosure thermal design.

Use Scenario: 12V auxiliary power module in commercial vehicle infotainment systems.

IC Role / Device Role / Timing Role: Rectifier in non-isolated buck-derived supply powered from alternator output.

Use Value: AEC-Q101-qualified TS25P04GH variant ensures reliability under 105°C ambient + vibration; JESD201 Class 2 prevents tin whisker failure.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
Vishay VS-25BQ040Same 400V VRRM, 25A IF, but TO-220AC package; higher RθJC = 1.0°C/WRequires larger heatsink area due to lower thermal efficiencyPrefer TS25P04G when board space and thermal resistance are constrained
ON Semiconductor GBPC2504Identical TS-6P package and 400V rating, but IF = 25A derated to 20A at 100°C caseLimited high-temperature operation margin in sealed enclosuresChoose TS25P04G for sustained 25A operation up to 75°C case temperature

Compared with VS-25BQ040 and GBPC2504, the TS25P04G delivers superior thermal performance (RθJC = 0.6°C/W) and tighter high-temperature current rating, making it optimal for space-constrained, convection-cooled industrial and automotive power supplies where thermal headroom is critical.

Availability

TS25P04G is available at Aetrix Electronics and suitable for industrial SMPS, LED driver power stages, AC-DC adapters, and automotive auxiliary power supplies requiring stable component supply, long-lifecycle support, and traceable sourcing.

Supply support for TS25P04G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, specializing in power rectifiers, TVS diodes, MOSFETs, and IGBTs since 1979.

The TS25P series was developed specifically for high-current, high-reliability AC/DC front-end rectification in industrial, lighting, and automotive applications - emphasizing thermal robustness, low leakage, and mechanical ruggedness in TS-6P packaging.

FAQ

What is the maximum junction temperature rating for TS25P04G?

The TS25P04G has a maximum junction temperature (TJ) of +150°C, verified per absolute maximum ratings table. This allows operation in high-ambient environments when paired with appropriate heatsinking. Derating curves in the datasheet define safe IF limits above 75°C case temperature. The TS25P04G maintains specified electrical parameters within this range, provided thermal design respects RθJC = 0.6°C/W and system-level RθCA.

Does TS25P04G have AEC-Q101 qualification?

The TS25P04G itself is not AEC-Q101 qualified; however, the pin-compatible TS25P04GH variant is explicitly qualified per AEC-Q101 Rev D. Both share identical electrical specs and TS-6P packaging. For automotive under-hood use, TS25P04GH must be selected - the "H" suffix denotes qualification. No layout change is needed when upgrading from TS25P04G to TS25P04GH.

What is the forward voltage drop of TS25P04G at full rated current?

At IF = 25A and TJ = 25°C, the TS25P04G exhibits a maximum forward voltage drop (VF) of 1.1V per diode - meaning total bridge drop is ~2.2V under worst-case conduction. This value is measured under pulse conditions (PW = 0.3ms) and defines conduction loss for thermal modeling. At elevated junction temperatures, VF decreases slightly due to negative temperature coefficient.

How does TS25P04G compare to TS25P03G in terms of voltage rating and application suitability?

The TS25P04G has a 400V VRRM, while TS25P03G is rated at 200V. Both share identical IF = 25A, IFSM = 350A, and TS-6P packaging. TS25P04G is suited for universal-input (90–264VAC) or 230VAC-only systems with higher line transients; TS25P03G fits 120VAC-only or low-transient designs. Selecting TS25P04G provides additional margin against voltage spikes in industrial mains environments.

What is the marking code and date code format on TS25P04G devices?

TS25P04G devices are marked with "TS25P04G" followed by "G" (green compound), a 2-digit year + 2-digit week (YWW) date code, and a factory code (e.g., "F"). Marking appears on the top surface of the TS-6P package per the official outline drawing. The "G" suffix confirms halogen-free molding compound compliant with IEC 61249-2-21 - a requirement traceable via the device marking.

TS25P04G C2G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, TS-6P
Packaging:
Tube
Product Status:
Discontinued at Digi-Key
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
400 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 25 A
Current - Reverse Leakage @ Vr:
10 µA @ 400 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TS-6P

TS25P04G C2G FAQ

1.How can I place an order for TS25P04G C2G through Aetrix?

Please submit a Request for Quotation (RFQ) for TS25P04G C2G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TS25P04G C2G reliable?

The price and inventory of TS25P04G C2G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TS25P04G C2G is usually 5 days.

3.What payment methods are accepted for TS25P04G C2G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TS25P04G C2G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TS25P04G C2G?

TS25P04G C2G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TS25P04G C2G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TS25P04G C2G?

For technical support, including TS25P04G C2G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TS25P04G C2G requirements.

6.How does Aetrix verify that TS25P04G C2G is sourced from the original manufacturer or authorized distributors?

All TS25P04G C2G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TS25P04G C2G meets industry standards.

7.What is the process for return or replacement of TS25P04G C2G?

All TS25P04G C2G units undergo pre-shipment inspection (PSI). If there is an issue with TS25P04G C2G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TS25P04G C2G part is unused and in its original packaging.

Return procedure for TS25P04G C2G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TS25P04G C2G Tags

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