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Taiwan Semiconductor Corporation TS25PL06G

Part No.:
TS25PL06G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, TS-6P
Datasheet:
AetrixTS25PL06G.pdf
Description:
BRIDGE RECT 1P 800V 25A TS-6P
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,495

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Product details

Overview

TS25PL06G from Taiwan Semiconductor is a 25A, 800V repetitive peak reverse voltage quad bridge rectifier in TS-6P package, featuring 0.92–0.95V forward voltage at 12.5A/25°C and 300A surge capability, used in high-efficiency SMPS and lighting power supplies.

For engineers reviewing the TS25PL06G datasheet, TS25PL06G pinout, TS25PL06G application, or TS25PL06G equivalent, key selection factors include its AEC-Q101 qualification option (TS25PL06GH), 800V VRRM, low VF design for thermal efficiency, and TS-6P mounting compatibility with 0.8 N·m torque limit.

Technical Context

The TS25PL06G implements a monolithic quad-diode bridge configuration with oxide planar chip junctions, enabling high surge current handling (300A @ 8.3ms) and stable operation up to 150°C junction temperature. Its thermal resistance is specified as RθJC = 0.8°C/W and RθJA = 5.0°C/W when mounted on a 4" × 6" × 0.25" aluminum heatsink.

Electrical behavior is defined per diode: reverse leakage ≤10 µA at 25°C and ≤150 µA at 125°C under rated VR, with forward voltage tightly bounded at 0.92–0.95V (typ/max) at 12.5A/25°C - critical for conduction loss budgeting in compact power converters.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM800 V - maximum non-repetitive reverse blocking voltage per diode, defining safe operating range in 400–600V DC bus applications
IF25 A - average forward current rating, determining continuous power-handling capacity in bridge topology
IFSM300 A - peak non-repetitive surge current (8.3ms half-sine), supporting inrush and fault-current robustness
VF0.92–0.95 V - forward voltage per diode at 12.5A/25°C, directly setting conduction loss and thermal dissipation
RθJC0.8 °C/W - junction-to-case thermal resistance, enabling accurate heatsink sizing for 25A continuous operation
TJ max150 °C - maximum allowable junction temperature, constraining ambient + power-loss thermal design margin

Pinout & Package

Package: TS-6P - molded plastic case with matte tin-plated leads, UL 94V-0 rated, 7.15g weight, polarity marked on body, designed for through-hole mounting with 0.80 N·m max torque.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC terminal 1One of two alternating-current input pins; connects to primary-side transformer secondary or AC line
AC2Input AC terminal 2Second AC input pin; completes full-wave bridge input path with AC1
+DCPositive DC outputAnode of internal upper diodes; delivers rectified positive rail to downstream filter and regulation stage
–DCNegative DC output / common returnCathode of internal lower diodes; serves as system ground reference and return path for load current

Key Features

FeatureDesign Value
AEC-Q101 qualification optionAvailable as TS25PL06GH - enables use in automotive power modules requiring stress-tested reliability
Low forward voltage (VF)0.92–0.95V @ 12.5A/25°C - reduces conduction loss by ~15% vs. standard 1.1V bridges, improving SMPS efficiency
Oxide planar chip junctionEnables uniform current distribution and stable reverse leakage <150 µA @ 125°C, enhancing long-term reliability
High IFSM capability300A @ 8.3ms - withstands cold-start surges in LED drivers and adapter front-ends without degradation

Applications

LED Lighting Power SupplyIndustrial SMPS Front-End

Use Scenario: Constant-current LED driver with universal AC input (90–265VAC) and 40W output.

IC Role / Device Role / Timing Role: Quad bridge rectifier converting AC line to unregulated DC bus prior to PFC and DC-DC stages.

Use Value: 0.92–0.95V VF minimizes heat generation in enclosed luminaires, supporting >90°C ambient operation without derating.

Use Scenario: 200W industrial control power supply with wide-input range and high reliability requirement.

IC Role / Device Role / Timing Role: Primary-side AC/DC conversion element delivering stable 375V DC bus to active PFC controller.

Use Value: 800V VRRM provides 2× safety margin over 375V DC bus, eliminating risk of transient-induced breakdown.

Consumer AdapterAutomotive Auxiliary Power Module

Use Scenario: 65W laptop adapter with compact PCB layout and thermally constrained enclosure.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier in offline flyback converter, mounted directly to metal chassis for heatsinking.

Use Value: RθJC = 0.8°C/W allows direct thermal coupling to chassis, reducing need for external heatsinks and saving board space.

Use Scenario: 12V auxiliary power module in commercial vehicle infotainment system (12/24V battery input).

IC Role / Device Role / Timing Role: Input rectifier in dual-input (battery + alternator) DC-DC converter, exposed to load-dump transients.

Use Value: AEC-Q101 qualified variant (TS25PL06GH) ensures validated performance across –40°C to +125°C under vibration and thermal cycling.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
Vishay VS-25BQ080800V VRRM, 25A IF, but TO-220AC package (single-diode, requires external bridge layout)Requires 4 discrete diodes + PCB routing vs. integrated TS-6P quad bridge; higher assembly cost and footprintSelect when legacy TO-220 footprint or discrete layout flexibility is required
ON Semiconductor GBPC2508800V VRRM, 25A IF, GBPC-4 package (same quad bridge function), but VF = 1.05V typ @ 12.5AHigher conduction loss increases thermal load in space-constrained designs; no AEC-Q101 optionSelect when cost priority outweighs efficiency and automotive qualification needs

Compared with VS-25BQ080 and GBPC2508, the TS25PL06G delivers integrated quad-bridge functionality in TS-6P, lowest VF among equivalents, and AEC-Q101 availability - making it optimal for thermally dense, automotive-grade, or high-efficiency SMPS designs where board area and thermal margin are critical.

Availability

TS25PL06G is available at Aetrix Electronics and suitable for switching mode power supplies, LED lighting drivers, and consumer adapters requiring stable component supply, consistent thermal performance, and long-term industrial lifecycle support.

Supply support for TS25PL06G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and power discrete manufacturer headquartered in Hsinchu, Taiwan, serving global industrial, computing, and consumer markets since 1979.

The TS25PL06G belongs to TSC's PL-series low-VF bridge rectifier family, engineered specifically for high-efficiency AC/DC conversion in space- and thermally-constrained power supplies.

FAQ

What is the maximum junction temperature rating for the TS25PL06G?

The TS25PL06G has a maximum junction temperature (TJ) rating of +150°C, verified per absolute maximum ratings table. This allows reliable operation in high-ambient environments such as enclosed LED drivers or industrial enclosures. Derating curves in the datasheet define usable IF versus case temperature, and thermal design must ensure actual TJ stays below this limit during worst-case load and ambient conditions. The TS25PL06G achieves this with RθJC = 0.8°C/W when properly mounted.

Does the TS25PL06G have automotive qualification?

Yes - the TS25PL06G is available in an AEC-Q101 qualified version designated TS25PL06GH. This variant undergoes stress testing per AEC-Q101 standards including HTGB, HTRB, and temperature cycling, and is intended for automotive power modules and infotainment systems. The base TS25PL06G is not AEC-Q101 qualified; only the "H" suffix part carries that certification.

What is the forward voltage specification for the TS25PL06G at elevated temperature?

The TS25PL06G datasheet specifies forward voltage only at 25°C (0.92–0.95V @ 12.5A); no typical or max value is provided at 125°C. However, characteristic curve Fig.4 shows VF decreases with rising junction temperature - consistent with silicon diode physics. For thermal design, engineers should use the 25°C max value (0.95V) as worst-case conduction loss input, then apply derating per the forward characteristics graph if precise high-TJ modeling is required.

How does the TS25PL06G differ from the TS25PL05G?

The TS25PL06G and TS25PL05G share identical package (TS-6P), current rating (25A), thermal specs, and features - differing only in repetitive peak reverse voltage: TS25PL05G is rated at 600V, while TS25PL06G is rated at 800V. This makes the TS25PL06G suitable for higher DC bus applications (e.g., 375V+ PFC outputs) and provides greater margin against line transients. Both parts use the same die technology and marking format, with "05" or "06" indicating voltage grade.

What is the recommended mounting torque for the TS25PL06G leads?

The recommended maximum mounting torque for TS25PL06G leads is 0.80 N·m, as specified in the mechanical data section. Exceeding this torque risks cracking the TS-6P molded case or damaging internal wire bonds. Mounting must use appropriate hardware (e.g., flat washers) and controlled torque tools. The device is designed for through-hole insertion into plated-through holes, with matte tin-plated leads compliant with J-STD-002 solderability requirements.

TS25PL06G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, TS-6P
Packaging:
Tube
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
800 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
950 mV @ 12.5 A
Current - Reverse Leakage @ Vr:
10 µA @ 800 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TS-6P

TS25PL06G FAQ

1.How can I place an order for TS25PL06G through Aetrix?

Please submit a Request for Quotation (RFQ) for TS25PL06G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TS25PL06G reliable?

The price and inventory of TS25PL06G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TS25PL06G is usually 5 days.

3.What payment methods are accepted for TS25PL06G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TS25PL06G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TS25PL06G?

TS25PL06G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TS25PL06G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TS25PL06G?

For technical support, including TS25PL06G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TS25PL06G requirements.

6.How does Aetrix verify that TS25PL06G is sourced from the original manufacturer or authorized distributors?

All TS25PL06G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TS25PL06G meets industry standards.

7.What is the process for return or replacement of TS25PL06G?

All TS25PL06G units undergo pre-shipment inspection (PSI). If there is an issue with TS25PL06G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TS25PL06G part is unused and in its original packaging.

Return procedure for TS25PL06G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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