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Taiwan Semiconductor Corporation TS40P05G

Part No.:
TS40P05G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, TS-6P
Datasheet:
AetrixTS40P05G.pdf
Description:
BRIDGE RECT 1P 600V 40A TS-6P
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,186

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Product details

Overview

TS40P05G from Taiwan Semiconductor is a 40A, 600V standard quad bridge rectifier in TS-6P package, featuring glass-passivated junctions, <0.1μA typical reverse leakage at 25°C, 400A peak surge capability, and UL Recognized (E-326243) construction - used in high-reliability AC/DC front-ends of industrial SMPS.

For engineers reviewing the TS40P05G datasheet, TS40P05G pinout, TS40P05G application, or TS40P05G equivalent, key selection criteria include VRRM = 600V, IF = 40A, RθJC = 0.57°C/W, low-profile TS-6P mounting, and AEC-Q101 qualification availability (TS40P05GH variant).

Technical Context

The TS40P05G integrates four silicon diodes in a single-phase bridge configuration with common-cathode/common-anode topology, optimized for high-efficiency rectification in continuous conduction mode (CCM) and discontinuous conduction mode (DCM) topologies. Its glass-passivated junction ensures stable reverse characteristics across -55°C to +150°C operating range.

Thermally, it delivers 0.57°C/W junction-to-case resistance under forced-air or heatsink-mounted conditions, enabling sustained 40A average forward current at case temperatures ≤85°C. Reverse recovery is not specified; device operates as a standard (non-fast-recovery) rectifier per JEDEC JESD201 Class 2 whisker compliance.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM600 V - Maximum repetitive reverse voltage per diode; defines safe AC input voltage limit (e.g., 420 VRMS max).
IF40 A - Continuous average forward current at TC = 85°C; requires heatsinking above ambient >50°C.
IFSM400 A - Non-repetitive surge rating (8.3 ms half-sine); supports inrush current handling in offline SMPS startup.
RθJC0.57 °C/W - Thermal resistance from junction to case; enables thermal design with known heatsink interface resistance.
VF @ 20A≤1.1 V - Forward voltage per diode at 20A/25°C; determines conduction loss (≈44 W total bridge loss at 40A avg).
IR @ 25°C≤10 µA - Max reverse leakage per diode at rated VRRM; critical for low-power standby and high-impedance bias networks.
TJ max+150 °C - Maximum junction temperature; sets upper limit for thermal derating curves and reliability modeling.

Pinout & Package

Package: TS-6P - molded plastic case with matte tin-plated leads, UL 94V-0 rated, 7.15g weight, 0.92 N·m max mounting torque. Polarity marked on case per standard bridge orientation.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC terminal 1One AC input node of full-wave bridge; connects to line or neutral side of transformer secondary.
AC2Input AC terminal 2Second AC input node; completes AC input path with AC1 for full-wave rectification.
+ (Anode Common)Positive DC outputCommon anode connection of two diodes; delivers rectified positive output to bulk capacitor.
– (Cathode Common)Negative DC outputCommon cathode connection of two diodes; serves as circuit ground or return path for DC output.

Key Features

FeatureDesign Value
Glass-passivated junctionEnables stable IR performance and long-term reliability under humidity and thermal cycling stress.
UL Recognized (E-326243)Validates safety compliance for end-equipment certification without additional system-level testing.
RoHS & halogen-freeMeets IEC 61249-2-21; supports environmentally compliant manufacturing and disposal requirements.
JESD201 Class 2 whisker resistancePrevents tin whisker growth on leads under thermal/humidity stress, critical for automotive and industrial longevity.

Applications

Industrial SMPS Front-EndLED Driver Power Stage

Use Scenario: Rectifying 230VAC mains input in 300–500W industrial switch-mode power supplies with active PFC stage.

IC Role / Device Role / Timing Role: Primary AC/DC conversion element; provides isolated DC bus for downstream DC/DC converters.

Use Value: 40A rating and 400A surge support enable robust operation during line transients and cold-start surges.

Use Scenario: Off-line LED driver powering high-bay fixtures in warehouse lighting systems.

IC Role / Device Role / Timing Role: Bridge rectifier feeding bulk capacitor and constant-current regulator IC.

Use Value: Low 10µA reverse leakage minimizes standby power loss; TS-6P footprint simplifies PCB layout and thermal management.

Consumer Adapter Input StageAutomotive Auxiliary Power Supply

Use Scenario: Universal-input (90–264VAC) adapter for laptops and monitors with dual-output regulation.

IC Role / Device Role / Timing Role: Mains-side rectification before primary-side controller and transformer.

Use Value: 0.57°C/W RθJC allows compact heatsink integration; UL recognition reduces safety certification effort.

Use Scenario: 12V auxiliary power supply in commercial vehicle infotainment systems (AEC-Q101 qualified variant TS40P05GH).

IC Role / Device Role / Timing Role: Input rectifier converting alternator-derived AC to regulated 12V DC.

Use Value: AEC-Q101 qualification and JESD201 Class 2 whisker resistance ensure reliability in harsh automotive environments.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
Vishay VS-40CPH06Same 40A/600V rating, TO-247AC package, higher RθJC (1.0°C/W), no UL recognition.Requires larger heatsink area; not pre-qualified for UL-certified end equipment.Select when TO-247 mechanical fit is required and UL recognition is not mandated.
ON Semiconductor GBPC400640A/600V, GBPC-4 package, 1.2°C/W RθJC, 25µA max IR, RoHS-compliant but not halogen-free.Higher thermal resistance limits power density; higher leakage affects ultra-low-standby designs.Choose for cost-sensitive consumer adapters where halogen-free and whisker resistance are non-critical.

Compared with VS-40CPH06 and GBPC4006, the TS40P05G offers superior thermal performance (0.57°C/W), UL recognition, halogen-free compliance, and lower leakage - making it preferred for space-constrained, safety-certified, and automotive-grade industrial power supplies.

Availability

TS40P05G is available at Aetrix Electronics and suitable for industrial SMPS, LED drivers, and universal-input adapters requiring stable component supply, long-lifecycle assurance, and traceable sourcing.

Supply support for TS40P05G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving global industrial, computing, and automotive markets since 1979.

The TS40P05G belongs to TSC's TS-P series of high-current bridge rectifiers, engineered for ruggedness, thermal efficiency, and regulatory compliance in mission-critical AC/DC conversion stages.

FAQ

What is the maximum junction temperature rating for TS40P05G?

The TS40P05G has a maximum junction temperature (TJ) of +150°C, validated across its full operating range from –55°C to +150°C. This rating enables reliable operation in high-ambient environments such as enclosed industrial enclosures or under-hood automotive auxiliary supplies. Derating curves in the official datasheet define allowable IF versus case temperature, and TS40P05G must be heatsinked to maintain TJ ≤150°C under full 40A load.

Does TS40P05G have AEC-Q101 qualification?

The base TS40P05G is not AEC-Q101 qualified; however, the variant TS40P05GH is explicitly qualified per AEC-Q101 Rev D. Both share identical electrical and thermal specifications, differing only in test documentation and marking ("H" suffix). For automotive applications requiring stress-tested reliability, TS40P05GH must be specified - TS40P05G remains suitable for industrial and consumer use where AEC-Q101 is not mandated.

What is the forward voltage drop of TS40P05G at rated current?

At IF = 20A and TJ = 25°C, the TS40P05G exhibits a maximum forward voltage (VF) of 1.1 V per diode, measured under pulsed conditions (PW = 0.3ms). As a quad bridge, total conduction loss at 40A average current is approximately 44 W (4 × VF × IF/π), requiring appropriate thermal management to sustain continuous operation.

What package type does TS40P05G use, and what are its mechanical highlights?

TS40P05G uses the TS-6P surface-mount-compatible package: a molded plastic case with matte tin-plated leads, UL 94V-0 flammability rating, 7.15g mass, and 0.92 N·m maximum mounting torque. It features polarity marking per industry-standard bridge orientation and meets JESD201 Class 2 whisker resistance - critical for long-term reliability in humid or thermally cycled environments.

How does TS40P05G compare to TS40P06G and TS40P07G in terms of voltage rating?

TS40P05G is the 600V-rated member of the TS40PxxG family; TS40P06G is rated at 800V (VRRM), and TS40P07G at 1000V. All three share identical IF = 40A, IFSM = 400A, RθJC = 0.57°C/W, and TS-6P packaging. Selection depends strictly on required reverse voltage margin - TS40P05G is optimal for 230VAC-derived inputs (420VRMS), while TS40P07G suits 400VAC or high-surge industrial lines.

TS40P05G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, TS-6P
Packaging:
Tube
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
600 V
Current - Average Rectified (Io):
40 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 20 A
Current - Reverse Leakage @ Vr:
10 µA @ 600 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TS-6P

TS40P05G FAQ

1.How can I place an order for TS40P05G through Aetrix?

Please submit a Request for Quotation (RFQ) for TS40P05G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TS40P05G reliable?

The price and inventory of TS40P05G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TS40P05G is usually 5 days.

3.What payment methods are accepted for TS40P05G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TS40P05G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TS40P05G?

TS40P05G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TS40P05G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TS40P05G?

For technical support, including TS40P05G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TS40P05G requirements.

6.How does Aetrix verify that TS40P05G is sourced from the original manufacturer or authorized distributors?

All TS40P05G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TS40P05G meets industry standards.

7.What is the process for return or replacement of TS40P05G?

All TS40P05G units undergo pre-shipment inspection (PSI). If there is an issue with TS40P05G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TS40P05G part is unused and in its original packaging.

Return procedure for TS40P05G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TS40P05G Tags

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