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onsemi 1.5KE100CARL4

Part No.:
1.5KE100CARL4
Manufacturer:
onsemi
Category:
TVS Diodes
Package:
-
Datasheet:
Aetrix1.5KE100CARL4.pdf
Description:
TRANS VOLTAGE SUPPRESSOR DIODE
Quantity:
Payment:
Payment
Shipping:
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Inventory:18,900

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Product details

Overview

1.5KE100CARL4 from ON Semiconductor is a bidirectional transient voltage suppressor (TVS) diode designed for high-energy surge protection in DC power rails and signal lines. It features a 100 V working peak reverse voltage (VRWM), 137 V clamping voltage at 11 A peak pulse current, and 1500 W peak pulse power dissipation for 1 ms. Used in industrial power supplies and communication interfaces to protect CMOS/MOS ICs from ESD and lightning-induced transients.

For engineers reviewing the 1.5KE100CARL4 datasheet, pinout, applications, or equivalent options, this axial-leaded Zener TVS offers verified bidirectional clamping, UL 497B recognition for isolated loop protection, and Class 3 ESD immunity (>16 kV HBM), critical for robust front-end surge design.

Technical Context

The 1.5KE100CARL4 operates as a voltage-clamping device using avalanche breakdown in both polarities, with a nominal breakdown voltage of 100 V at 1 mA test current and a maximum clamping voltage of 137 V at 11 A IPP. Its low zener impedance and sub-1 ns response time enable fast suppression of transients exceeding IEC 61000-4-2 and IEC 61000-4-5 Level 4 requirements.

Thermally, it delivers 5.0 W steady-state power dissipation at 75°C lead temperature with 20°C/W junction-to-lead thermal resistance, and supports operation from −65°C to +175°C. The device is housed in a void-free, corrosion-resistant Surmetic axial package (Case 41A) with solderable leads rated for 230°C for 10 seconds.

Key Specifications

ParameterValue and Actual Design Meaning
VRWM85.5 V - Maximum continuous reverse operating voltage before clamping begins
VBR (min/typ/max)95 / 100 / 105 V @ 1 mA - Ensures reliable turn-on within defined tolerance band
VC @ IPP137 V @ 11 A - Peak voltage seen by protected circuit during worst-case 1 ms surge
PPK1500 W @ 1 ms - Sustains high-energy surges without failure per Figure 4 waveform
IR @ VRWM5 μA - Negligible leakage current preserves system efficiency in standby mode
ESD RatingClass 3 (>16 kV HBM) - Meets stringent electrostatic discharge immunity for end-equipment certification
UL RecognitionUL 497B (QVGV2) - Certified for isolated loop circuit protection in telecom and industrial systems

Pinout & Package

1.5KE100CARL4 uses an axial-leaded, bidirectional configuration in ON Semiconductor's Surmetic plastic case (Case 41A). Cathode band marking does not indicate polarity; the device functions identically in either orientation. Leads are solderable and rated for 230°C for 10 seconds at 1/16″ from case.

Pin/TerminalCircuit RoleDesign Meaning
Anode (Lead 1)Transient current entry point in negative polarity eventsCompletes bidirectional clamping path when voltage exceeds −VBR
Cathode (Lead 2)Transient current entry point in positive polarity eventsCompletes bidirectional clamping path when voltage exceeds +VBR

Key Features

FeatureDesign Value
Bidirectional clampingProtects AC-coupled or floating circuits without polarity constraints
1500 W peak pulse ratingWithstands IEC 61000-4-5 combination wave surges up to 4 kV/2 Ω
UL 497B recognitionValidated for safety-critical isolated loop protection in telecom infrastructure
Sub-1 ns response timeMinimizes overshoot before clamping engages, reducing stress on downstream ICs
Low zener impedanceEnsures stable clamping voltage across varying surge current magnitudes

Applications

Industrial Power Supply Input ProtectionRS-485/422 Communication Line Protection

Use Scenario: Installed across DC input terminals of programmable logic controllers (PLCs) exposed to 4 kV surge events per IEC 61000-4-5.

IC Role / Device Role / Timing Role: Voltage-clamping TVS that diverts surge energy away from upstream rectifiers and downstream DC-DC converters.

Use Value: Limits transient voltage to ≤137 V, preventing latch-up or gate oxide damage in 100 V-rated input-stage MOSFETs.

Use Scenario: Placed differential-mode across A/B bus lines in factory automation networks with long cable runs.

IC Role / Device Role / Timing Role: Bidirectional shunt protector that clamps common-mode and differential-mode transients simultaneously.

Use Value: Maintains signal integrity under ±15 kV ESD contact discharge while preserving <10 pF line capacitance.

Medical Equipment Isolated Sensor InterfaceUninterruptible Power Supply (UPS) Battery Monitoring Circuit

Use Scenario: Protecting analog front-ends of patient-monitoring devices connected to isolated pressure/temperature sensors.

IC Role / Device Role / Timing Role: UL 497B-certified transient suppressor ensuring compliance for isolated loop circuits per IEC 60601-1.

Use Value: Prevents false triggering or ADC saturation during ESD events without compromising galvanic isolation integrity.

Use Scenario: Mounted across battery voltage sense inputs in 48 V UPS systems subject to load dump transients.

IC Role / Device Role / Timing Role: High-power Zener TVS absorbing >100 J energy pulses during alternator load dump simulations.

Use Value: Clamps sensed voltage to safe levels for microcontroller ADC inputs rated for 5.5 V absolute maximum.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ100CALower peak power (600 W), surface-mount SMB package, 137 V clamping at 4.3 ANot suitable for 1500 W surge events; requires PCB layout revisionSelect only for space-constrained designs with lower surge threat profiles
1.5SMC100CASame 1500 W rating and 100 V VRWM, but SMC (DO-214AB) surface-mount packageLacks axial lead mechanical robustness for high-vibration environmentsPrefer for automated assembly where board-level reliability testing validates mounting integrity

Compared with SMBJ100CA and 1.5SMC100CA, the 1.5KE100CARL4 provides superior surge handling margin in through-hole applications, maintains legacy axial compatibility for field-replaceable modules, and carries UL 497B certification essential for medical and telecom infrastructure approvals.

Availability

1.5KE100CARL4 is available at Aetrix Electronics and suitable for industrial power supplies, RS-485 communication interfaces, and medical sensor front-ends requiring stable component supply and long-term obsolescence management.

Supply support for 1.5KE100CARL4 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor is a global semiconductor manufacturer specializing in energy-efficient power management, analog, and discrete components for automotive, industrial, and communications markets.

The 1.5KExxCA series was developed specifically for high-reliability transient suppression in harsh environments, emphasizing robust axial packaging, UL-certified isolation protection, and consistent clamping performance across wide temperature ranges.

FAQ

What is the clamping voltage of the 1.5KE100CARL4 under maximum surge conditions?

The 1.5KE100CARL4 has a maximum clamping voltage (VC) of 137 V when subjected to its rated peak pulse current of 11 A, measured using the standard 1 ms exponential waveform per Figure 4. This value ensures protected circuits remain below critical overvoltage thresholds during real-world surge events, and is validated across the full operating temperature range of −65°C to +175°C. The 1.5KE100CARL4 maintains this clamping performance due to its low dynamic impedance and stable avalanche characteristics.

Is the 1.5KE100CARL4 suitable for bidirectional signal line protection?

Yes, the 1.5KE100CARL4 is explicitly designed as a bidirectional TVS diode, with symmetrical electrical parameters in both polarities - including matched breakdown (95–105 V) and clamping (137 V) behavior. It is commonly deployed on AC-coupled or floating differential buses like RS-485, CAN, or isolated sensor outputs. The 1.5KE100CARL4 achieves this without polarity sensitivity, making it ideal for applications where voltage reversal cannot be guaranteed.

Does the 1.5KE100CARL4 meet UL 497B certification requirements?

Yes, the 1.5KE100CARL4 is UL Recognized under file QVGV2 to UL 497B for protector applications in isolated loop circuits. This certification covers rigorous testing including strike voltage breakdown, endurance conditioning, dielectric withstand, and discharge validation - confirming suitability for telecom, medical, and industrial isolation barriers. The 1.5KE100CARL4 shares this qualification with the full 1.5KE6.8CA–1.5KE250CA family as stated in the official ON Semiconductor documentation.

What is the maximum steady-state power dissipation for the 1.5KE100CARL4?

The 1.5KE100CARL4 is rated for 5.0 W steady-state power dissipation at a lead temperature (TL) of 75°C, with linear derating above that temperature at 20 mW/°C. This rating assumes 3/8″ lead length and defines the continuous thermal limit under DC bias conditions. Engineers must verify board-level thermal design - including copper area and airflow - to maintain TL ≤ 75°C, as exceeding this threshold reduces allowable power and impacts long-term reliability of the 1.5KE100CARL4.

How does the 1.5KE100CARL4 compare to unidirectional TVS diodes in surge protection design?

The 1.5KE100CARL4 provides symmetrical clamping for both positive and negative transients, eliminating the need for polarity-aware placement or additional components required by unidirectional devices. Unlike unidirectional TVS diodes such as 1.5KE100A, the 1.5KE100CARL4 simplifies layout in AC or floating systems and avoids forward-conduction risks during reverse surges. Its bidirectional architecture is intrinsic to the device structure, not achieved via back-to-back configuration, ensuring matched timing and identical clamping in both directions.

1.5KE100CARL4 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Package/Case:
-
Series:
*
Packaging:
Bulk
Product Status:
Obsolete
Type:
-
Unidirectional Channels:
-
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
-
Voltage - Breakdown (Min):
-
Voltage - Clamping (Max) @ Ipp:
-
Current - Peak Pulse (10/1000µs):
-
Power - Peak Pulse:
-
Power Line Protection:
-
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-
Grade:
-
Qualification:
-
Mounting Type:
-
Supplier Device Package:
-

1.5KE100CARL4 FAQ

1.How can I place an order for 1.5KE100CARL4 through Aetrix?

Please submit a Request for Quotation (RFQ) for 1.5KE100CARL4 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1.5KE100CARL4 reliable?

The price and inventory of 1.5KE100CARL4 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1.5KE100CARL4 is usually 5 days.

3.What payment methods are accepted for 1.5KE100CARL4?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1.5KE100CARL4 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1.5KE100CARL4?

1.5KE100CARL4 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1.5KE100CARL4 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1.5KE100CARL4?

For technical support, including 1.5KE100CARL4 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1.5KE100CARL4 requirements.

6.How does Aetrix verify that 1.5KE100CARL4 is sourced from the original manufacturer or authorized distributors?

All 1.5KE100CARL4 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1.5KE100CARL4 meets industry standards.

7.What is the process for return or replacement of 1.5KE100CARL4?

All 1.5KE100CARL4 units undergo pre-shipment inspection (PSI). If there is an issue with 1.5KE100CARL4, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1.5KE100CARL4 part is unused and in its original packaging.

Return procedure for 1.5KE100CARL4:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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