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Vishay General Semiconductor - Diodes Division 1.5KE480A-E3/54

Part No.:
1.5KE480A-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-201AA, DO-27, Axial
Datasheet:
Aetrix1.5KE480A-E3/54.pdf
Description:
TVS DIODE 408VWM 658VC 1.5KE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,056

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Product details

Overview

1.5KE480A-E3/54 from Vishay General Semiconductor is a unidirectional transient voltage suppressor (TVS) diode designed for high-energy surge protection in power and signal lines. It features a 456 V to 504 V breakdown voltage (VBR), 408 V maximum standoff voltage (VWM), 1500 W peak pulse power (10/1000 µs), 2.28 A peak pulse current (IPPM), and clamps transients to ≤658 V at rated current - deployed in industrial power supplies and telecom line interfaces.

For engineers reviewing the 1.5KE480A-E3/54 datasheet, 1.5KE480A-E3/54 pinout, 1.5KE480A-E3/54 application, or 1.5KE480A-E3/54 equivalent, this part delivers verified unidirectional clamping performance with glass-passivated junction reliability, RoHS-compliant matte tin leads, and UL 94 V-0 molded epoxy packaging suitable for high-voltage DC bus protection and legacy telecom infrastructure.

Technical Context

This TVS diode operates as a voltage-clamped shunt protector: under normal conditions it presents high impedance (>1 µA leakage at 408 V), then transitions to low-impedance conduction within <1 ns when transient voltage exceeds VBR. Its 1500 W pulse rating is defined per 10/1000 µs waveform with 0.01% duty cycle, and thermal resistance is 75 °C/W (junction-to-ambient) and 15.4 °C/W (junction-to-lead).

The device uses a planar passivated silicon junction housed in a Case Style 1.5KE DO-201AD package with axial leads. Polarity is marked by a cathode band; it supports continuous power dissipation of 6.5 W at TL = 75 °C and withstands 200 A non-repetitive forward surge (8.3 ms half-sine), making it suitable for primary-side overvoltage suppression in offline AC-DC converters.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)456 V to 504 V - ensures reliable triggering above system nominal DC bus (e.g., 400 V telecom rectified lines) while avoiding false trips
VWM408 V - maximum continuous reverse operating voltage before leakage exceeds 1 µA, matching 400 V-class systems
VC @ IPPM≤658 V - clamping voltage during 2.28 A 10/1000 µs surge, limiting stress on downstream MOSFETs or controllers
PPPM1500 W - peak transient energy handling capability per standard 10/1000 µs waveform, sufficient for IEC 61000-4-5 Level 4 surges
IPPM2.28 A - derived peak pulse current at VC, used to size series impedance and verify coordination with upstream fuses
TJ max.+175 °C - enables operation in high-temperature environments such as enclosed power cabinets or outdoor telecom enclosures
RθJA75 °C/W - thermal resistance defining derating curve; requires heatsinking or airflow for sustained high-power transient events

Pinout & Package

Package: DO-201AD (Case Style 1.5KE), axial-leaded, molded epoxy body meeting UL 94 V-0 flammability rating; matte tin-plated leads compliant with J-STD-002 and JESD 22-B102 solderability standards.

Pin/TerminalCircuit RoleDesign Meaning
AnodeLow-side reference terminalConnected to circuit ground or low-potential node; forms shunt path during overvoltage
CathodeHigh-side surge input terminalConnected to protected line (e.g., +400 V rail); color band identifies this end

Key Features

FeatureDesign Value
Glass passivated junctionEnables stable VBR tolerance (±5%) and long-term reliability under thermal cycling and humidity exposure
1500 W peak pulse power (10/1000 µs)Supports robust protection against lightning-induced surges per IEC 61000-4-5 and ANSI C62.41
Clamping ratio (VC/VBR) ≈ 1.31Indicates low incremental surge resistance, minimizing voltage overshoot during fast transients
Response time < 1 nsEnsures protection of sensitive gate drivers and control ICs before destructive voltage levels are reached
RoHS-compliant E3 suffixMeets JESD 201 Class 1A whisker resistance, enabling use in commercial-grade industrial equipment

Applications

AC-DC Power Supply Input StageTelecom Line Interface Protection

Use Scenario: Protecting primary-side rectifier outputs and bulk capacitor inputs against lightning-induced surges on 380–480 V DC distribution lines.

IC Role / Device Role / Timing Role: Shunt clamping element placed across DC bus, triggered only during overvoltage events exceeding 456 V.

Use Value: Limits transient voltage to ≤658 V, preventing breakdown of 600 V-rated MOSFETs and electrolytic capacitors.

Use Scenario: Safeguarding legacy analog telephone line cards and DSLAM front-ends exposed to induced surges on outside plant wiring.

IC Role / Device Role / Timing Role: Unidirectional TVS connected between tip/ring and ground, absorbing longitudinal mode surges up to 1500 W.

Use Value: Maintains signal integrity below 408 V standby while clamping 10/1000 µs transients to safe levels for SLIC and codec ICs.

Industrial Motor Drive DC LinkRenewable Energy Inverter DC Bus

Use Scenario: Suppressing switching-induced voltage spikes on 400 V DC links in variable frequency drives during IGBT turn-off.

IC Role / Device Role / Timing Role: Fast-response shunt protector placed across DC link capacitors to clamp commutation spikes.

Use Value: Reduces voltage overshoot by >30% compared to Zener-only solutions, extending IGBT lifetime and reducing snubber losses.

Use Scenario: Protecting photovoltaic string inverters' DC input stage from grid-switching transients and nearby lightning strikes.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on MPPT input, coordinated with fuse and MOV for staged protection.

Use Value: Withstands repeated 2.28 A surges without degradation, supporting 25-year field deployment in solar farms.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ480ADO-214AA package, lower PPPM (600 W), VBR = 533–589 V, VC = 773 V @ 1.2 ASurface-mount alternative for space-constrained PCBs; not suitable for same 1500 W surge levelSelect SMBJ480A only if board layout mandates SMD and surge requirements are ≤600 W
1.5KE470A-E3/54Lower VBR range (447–494 V), VWM = 400 V, VC = 645 V @ 2.34 A, identical package and constructionCompatible drop-in replacement where 400 V standoff is acceptable and tighter VBR tolerance is neededChoose 1.5KE470A-E3/54 for designs requiring marginally lower clamping voltage and same mechanical fit

Compared with SMBJ480A, 1.5KE480A-E3/54 provides 2.5× higher surge power handling and lower clamping ratio in through-hole format; versus 1.5KE470A-E3/54, it offers higher VWM and VBR for systems operating near 400 V nominal with tighter overvoltage margins.

Availability

1.5KE480A-E3/54 is available at Aetrix Electronics and suitable for industrial motor drives, telecom line interface modules, and renewable energy inverters requiring stable component supply, long-lifecycle support, and traceable RoHS-compliant sourcing.

Supply support for 1.5KE480A-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power handling, and automotive-grade qualification.

The 1.5KE series was engineered for high-energy transient suppression in mains-connected and telecom infrastructure applications, targeting systems requiring robust, standardized, through-hole TVS solutions with proven field performance.

FAQ

What is the breakdown voltage tolerance for 1.5KE480A-E3/54?

The 1.5KE480A-E3/54 has a specified breakdown voltage (VBR) range of 456 V to 504 V at 1.0 mA test current, representing a ±5% tolerance around the nominal 480 V rating. This tight tolerance ensures predictable clamping behavior across production lots and temperature ranges from –55 °C to +175 °C, critical for consistent protection in high-voltage DC systems where 1.5KE480A-E3/54 is deployed.

Is 1.5KE480A-E3/54 suitable for bidirectional surge protection?

No, 1.5KE480A-E3/54 is a unidirectional TVS diode, indicated by the "A" suffix and cathode band marking. Bidirectional variants (e.g., 1.5KE480CA) exist only up to 220 V VBR; 1.5KE480A-E3/54 is explicitly rated for unidirectional operation only, with forward voltage of 5.0 V at 100 A. For AC-coupled or symmetrical surge environments, a separate bidirectional device must be selected - 1.5KE480A-E3/54 cannot be used in reverse-biased configurations.

What is the maximum clamping voltage of 1.5KE480A-E3/54 under surge conditions?

The maximum clamping voltage (VC) of 1.5KE480A-E3/54 is 658 V, measured at its rated peak pulse current (IPPM) of 2.28 A using the standard 10/1000 µs waveform. This value defines the upper voltage limit imposed on protected circuitry during worst-case surge events and is used to verify coordination with downstream components' voltage ratings - for example, ensuring MOSFETs rated for 650 V or higher remain within safe operating area when 1.5KE480A-E3/54 is applied.

Does 1.5KE480A-E3/54 meet automotive qualification standards?

No, 1.5KE480A-E3/54 is a commercial-grade device (E3 suffix) and is not AEC-Q101 qualified. Vishay offers AEC-Q101 versions under the HE3 suffix (e.g., 1.5KE480AHE3_B), but those are distinct orderable parts with different revision codes and qualification documentation. The 1.5KE480A-E3/54 datasheet explicitly states that AEC-Q101 qualification applies only to devices from 1.5KE6.8AHE3_B through 1.5KE220AHE3_B - 1.5KE480A-E3/54 falls outside that scope and must not be used in automotive safety-critical applications without additional validation.

How does the thermal resistance of 1.5KE480A-E3/54 affect its power derating?

With a junction-to-ambient thermal resistance (RθJA) of 75 °C/W, the 1.5KE480A-E3/54 requires careful thermal management: its 6.5 W continuous power dissipation rating applies only at TL = 75 °C, and derates linearly above that temperature per Figure 5 in the datasheet. At 100 °C lead temperature, usable power drops to ~4.5 W; for high-temperature enclosures or sustained surge duty, heatsinking or forced airflow is necessary to maintain reliability - a key design consideration when deploying 1.5KE480A-E3/54 in sealed industrial power supplies.

1.5KE480A-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-201AA, DO-27, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
408V
Voltage - Breakdown (Min):
456V
Voltage - Clamping (Max) @ Ipp:
658V
Current - Peak Pulse (10/1000µs):
2.28A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
1.5KE

1.5KE480A-E3/54 FAQ

1.How can I place an order for 1.5KE480A-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 1.5KE480A-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1.5KE480A-E3/54 reliable?

The price and inventory of 1.5KE480A-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1.5KE480A-E3/54 is usually 5 days.

3.What payment methods are accepted for 1.5KE480A-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1.5KE480A-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1.5KE480A-E3/54?

1.5KE480A-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1.5KE480A-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1.5KE480A-E3/54?

For technical support, including 1.5KE480A-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1.5KE480A-E3/54 requirements.

6.How does Aetrix verify that 1.5KE480A-E3/54 is sourced from the original manufacturer or authorized distributors?

All 1.5KE480A-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1.5KE480A-E3/54 meets industry standards.

7.What is the process for return or replacement of 1.5KE480A-E3/54?

All 1.5KE480A-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 1.5KE480A-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1.5KE480A-E3/54 part is unused and in its original packaging.

Return procedure for 1.5KE480A-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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