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Diodes Incorporated 1.5KE91CA-T

Part No.:
1.5KE91CA-T
Manufacturer:
Diodes Incorporated
Category:
TVS Diodes
Package:
DO-201AA, DO-27, Axial
Datasheet:
Aetrix1.5KE91CA-T.pdf
Description:
TVS DIODE 77.8VWM 125VC DO201
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,321

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Product details

Overview

1.5KE91CA-T from Diodes Incorporated is a bidirectional 1500W transient voltage suppressor (TVS) diode in DO-201 package, designed for primary-level overvoltage protection in DC power rails and signal lines. It features a 77.8V reverse standoff voltage, 86.5V minimum breakdown voltage at 1mA, 125V maximum clamping voltage at 12A peak pulse current, and operates across –55°C to +175°C.

For engineers reviewing the 1.5KE91CA-T datasheet, 1.5KE91CA-T pinout, 1.5KE91CA-T application, or 1.5KE91CA-T equivalent, this part delivers verified clamping performance for automotive power supply surge immunity, industrial I/O port protection, and telecom line interface hardening under IEC 61000-4-5 Level 4 stress conditions.

Technical Context

This bidirectional TVS diode uses glass-passivated silicon junctions to achieve sub-nanosecond response time and stable clamping under repetitive 1.0ms 1500W pulses. Its symmetrical avalanche structure enables equal clamping in both polarities without external polarity management.

The device complies with RoHS 3 (2015/863/EU), halogen- and antimony-free "Green" specifications (<900ppm Br, <900ppm Cl, <1000ppm Sb), and meets moisture sensitivity level 1 per J-STD-020 - enabling standard reflow assembly without baking.

Key Specifications

Parameter Value and Actual Design Meaning
Peak Pulse Power1500W at 1.0ms - sustains IEC 61000-4-5 4kV/2Ω surge without degradation
Reverse Standoff Voltage (VRWM)77.8V - maximum continuous DC operating voltage before leakage exceeds 5μA
Breakdown Voltage (VBR)86.5V min @ 1mA - guaranteed avalanche initiation threshold for reliable triggering
Clamping Voltage (VC)125V max @ 12A IPP - limits downstream circuit voltage during surge events
Operating Temperature–55°C to +175°C - supports under-hood automotive and industrial high-temp environments
Leakage Current (IR)5.0μA max @ 77.8V - ensures minimal standby power loss in always-on systems
Temp. Coefficient (αVBR)+0.106%/°C - predictable voltage drift enables accurate thermal margining

Pinout & Package

Package: DO-201 axial-leaded, transfer-molded epoxy housing (UL 94V-0 rated), 1.12g weight, tin-finished leads solderable per MIL-STD-202 Method 208.

Pin/Terminal Circuit Role Design Meaning
Anode (Lead 1)Current entry point in forward bias / negative surge path in bidirectional modeConnected to protected line; symmetric with cathode for AC-coupled or floating rail protection
Cathode (Lead 2)Current exit point in forward bias / positive surge path in bidirectional modeNo polarity marking on 1.5KE91CA-T; terminals are functionally interchangeable for bidirectional clamping

Key Features

Feature Design Value
Glass-passivated die constructionEliminates surface contamination sensitivity and improves long-term reliability under humidity and thermal cycling
Bidirectional clamping symmetryEnables single-device protection of AC signals or ungrounded DC buses without polarity constraints
1500W peak pulse ratingMeets IEC 61000-4-5 4kV open-circuit / 2Ω source impedance surge test requirements
RoHS 3 & Halogen-free complianceSupports automotive PPAP submissions and green manufacturing mandates without material waivers

Applications

Automotive Power Distribution Industrial PLC Digital I/O

Use Scenario: 12V/24V battery-fed ECUs exposed to load dump (ISO 7637-2 Pulse 5a) and alternator transients.

IC Role / Device Role / Timing Role: Primary clamping element placed between power input and upstream fuse, absorbing >95% of surge energy before reaching DC-DC converters.

Use Value: Limits rail voltage to ≤125V during 120V/50ms load dump, preventing MOSFET gate oxide rupture and LDO thermal shutdown.

Use Scenario: 24V digital input modules receiving signals from field sensors in factory automation cabinets.

IC Role / Device Role / Timing Role: Front-end protection on each channel, mounted directly at connector entry point before optocoupler or Schmitt trigger input.

Use Value: Clamps induced surges from relay coil flyback or ESD events to <125V, preserving input logic thresholds and eliminating false triggering.

Telecom Line Interface Renewable Energy Monitoring

Use Scenario: RS-485 transceivers connected to outdoor cabling subject to lightning-induced surges.

IC Role / Device Role / Timing Role: Bidirectional shunt protector across differential pair (A/B) and ground, coordinated with common-mode chokes.

Use Value: Maintains signal integrity by clamping common-mode transients to <125V while preserving >12kV ESD immunity per IEC 61000-4-2.

Use Scenario: Solar string monitoring units installed near PV combiner boxes exposed to nearby lightning strikes.

IC Role / Device Role / Timing Role: Protection on analog sensor inputs (voltage/current) and CAN bus lines interfacing with inverters.

Use Value: Survives 4kV IEC 61000-4-5 surges without parameter shift, ensuring uninterrupted yield reporting during grid disturbances.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ90CA600W rating, SMB package (surface-mount), 90V VRWM, 123V VC @ 9.8ALower power handling; suited for PCB space-constrained designs with lower surge exposureSelect when board area is limited and surge threat is ≤2kV IEC 61000-4-5
1.5SMC91CA1500W rating, SMC package (surface-mount), identical 77.8V VRWM and 125V VC, but 13.3A IPPNo lead-forming required; compatible with automated SMT placement and reflowChoose for high-volume production where DO-201 axial insertion is impractical

Compared with 1.5KE91CA-T, SMBJ90CA trades surge robustness for compactness, while 1.5SMC91CA retains full 1500W capability in a surface-mount format - enabling direct replacement only where mechanical mounting and thermal path differ.

Availability

1.5KE91CA-T is available at Aetrix Electronics and suitable for automotive power distribution, industrial PLC digital I/O, and telecom line interface applications requiring stable component supply and long-term obsolescence mitigation planning.

Supply support for 1.5KE91CA-T includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global semiconductor company specializing in discrete, analog, and mixed-signal ICs, with design centers across Asia, Europe, and the US, serving automotive, industrial, and consumer markets.

This part belongs to Diodes' 1.5KE series of high-power axial TVS diodes, engineered specifically for cost-effective, high-energy transient suppression in legacy and new-design power systems where through-hole mounting remains preferred.

FAQ

Is 1.5KE91CA-T still in active production?

No - Diodes Incorporated has marked the entire 1.5KE6V8(C)A–1.5KE400(C)A family as obsolete (Document DS21503 Rev. 12, May 2023). Aetrix Electronics maintains limited legacy stock with full traceability and offers validated drop-in alternatives including 1.5SMC91CA for SMT migration.

What is the difference between 1.5KE91CA-T and 1.5KE91A-T?

The 'C' suffix denotes bidirectional configuration: 1.5KE91CA-T clamps equally in both polarities, while 1.5KE91A-T is unidirectional with a cathode band marking and forward voltage specification (VF = 3.5V @ 50A). Bidirectional use eliminates polarity orientation errors during manual assembly.

Can 1.5KE91CA-T be used in place of a Zener diode for voltage regulation?

No - this device is optimized for transient suppression, not steady-state regulation. Its VBR tolerance (±5.5%) and temperature coefficient (+0.106%/°C) exceed typical Zener stability requirements, and it lacks low-noise, low-dynamic-resistance characteristics needed for precision reference applications.

What is the maximum allowable lead temperature during soldering?

The DO-201 package supports lead-free reflow per J-STD-020 Level 1, with peak temperature up to 260°C for ≤10 seconds. For wave soldering, Diodes specifies 260°C max for 5 seconds, with preheat ≤150°C and thermal ramp rate ≤3°C/s to avoid internal delamination.

1.5KE91CA-T Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Package/Case:
DO-201AA, DO-27, Axial
Series:
-
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
77.8V
Voltage - Breakdown (Min):
86.5V
Voltage - Clamping (Max) @ Ipp:
125V
Current - Peak Pulse (10/1000µs):
12A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-201

1.5KE91CA-T FAQ

1.How can I place an order for 1.5KE91CA-T through Aetrix?

Please submit a Request for Quotation (RFQ) for 1.5KE91CA-T on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1.5KE91CA-T reliable?

The price and inventory of 1.5KE91CA-T are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1.5KE91CA-T is usually 5 days.

3.What payment methods are accepted for 1.5KE91CA-T?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1.5KE91CA-T transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1.5KE91CA-T?

1.5KE91CA-T orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1.5KE91CA-T order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1.5KE91CA-T?

For technical support, including 1.5KE91CA-T datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1.5KE91CA-T requirements.

6.How does Aetrix verify that 1.5KE91CA-T is sourced from the original manufacturer or authorized distributors?

All 1.5KE91CA-T products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1.5KE91CA-T meets industry standards.

7.What is the process for return or replacement of 1.5KE91CA-T?

All 1.5KE91CA-T units undergo pre-shipment inspection (PSI). If there is an issue with 1.5KE91CA-T, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1.5KE91CA-T part is unused and in its original packaging.

Return procedure for 1.5KE91CA-T:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

1.5KE91CA-T Tags

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