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Microchip Technology 1N5644

Part No.:
1N5644
Manufacturer:
Microchip Technology
Category:
TVS Diodes
Package:
DO-202AA, DO-13, Axial
Datasheet:
Aetrix1N5644.pdf
Description:
TVS DIODE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,173

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Product details

Overview

1N5644 from Microchip Technology (formerly Microsemi) is a unidirectional transient voltage suppressor (TVS) diode in a hermetically sealed DO-13 metal package, designed for high-reliability surge protection in aerospace, avionics, and industrial systems. It features a 24.3 V minimum breakdown voltage (VBR), 21.8 V rated standoff voltage (VWM), 43.5 V maximum clamping voltage (VC) at 34.5 A peak pulse current (IPP), and 1500 W peak pulse power rating at 10/1000 µs waveform.

For engineers reviewing the 1N5644 datasheet, 1N5644 pinout, 1N5644 application, or 1N5644 equivalent, this device is selected for secondary lightning protection per IEC 61000-4-5 (with 2 Ω, 12 Ω, and 42 Ω source impedances), ESD/EFT immunity per IEC 61000-4-2/-4-4, and fast-response (<100 ps) suppression of inductive switching transients in harsh environments.

Technical Context

The 1N5644 operates as a unidirectional avalanche diode, entering controlled breakdown when reverse voltage exceeds its VWM (21.8 V) to clamp transient energy. Its hermetic DO-13 package ensures stable performance across -55°C to +175°C operating temperature range and inherent radiation hardness per MicroNote 050.

It delivers 1500 W non-repetitive peak pulse power with <100 ps response time, enabling protection against ESD, EFT, and induced RF transients. The cathode is internally connected to the metal case, defining polarity and thermal path - critical for mounting on heatsinked chassis or grounded planes.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Standoff Voltage) 21.8 V - Maximum continuous reverse voltage before conduction; sets system operating margin above nominal rail.
VBR (Breakdown Voltage) 24.3–27.0 V @ 1 mA - Confirmed avalanche onset range; ensures predictable turn-on under surge conditions.
VC (Clamping Voltage) 43.5 V @ 34.5 A - Peak voltage seen by protected circuit during 10/1000 µs surge; defines worst-case stress level.
PPP (Peak Pulse Power) 1500 W - Sustains single high-energy transients without failure; validated per JEDEC test waveform.
TJ Range -55°C to +175°C - Enables deployment in engine bays, avionics bays, and downhole equipment without derating.
Package DO-13 (DO-202AA) - Hermetically sealed metal-glass construction; provides superior moisture resistance and thermal conductivity vs. plastic packages.

Pinout & Package

1N5644 uses a two-terminal DO-13 (DO-202AA) axial-leaded metal package with cathode connected to the case. Polarity is marked by a diode symbol on the body; lead 1 (cathode) is electrically tied to the case and must be mounted to a grounded or low-impedance heat-sinking surface.

Pin/Terminal Circuit Role Design Meaning
Anode (Lead 2) Transient input node Connected to line or signal being protected; carries full surge current into cathode/case path.
Cathode (Lead 1 / Case) Clamp reference & thermal path Internally bonded to metal case; requires direct mechanical and electrical connection to ground plane or chassis for optimal clamping and heat dissipation.

Key Features

Feature Design Value
Unidirectional TVS architecture Enables precise overvoltage clamping on DC rails without affecting forward-biased operation or signal integrity.
1500 W peak pulse power (10/1000 µs) Handles high-energy surges common in aircraft power buses, motor drives, and telecom interfaces without degradation.
<100 ps response time Clamps transients before sensitive ICs experience latch-up or gate oxide damage - critical for MIL-STD-461 RS103 compliance.
Hermetic DO-13 metal package Eliminates moisture ingress and outgassing risks in vacuum or high-humidity environments; supports long-term reliability in space-grade applications.
Inherent radiation hardness Validated per MicroNote 050; suitable for use in radiation-prone zones such as satellite power distribution and nuclear instrumentation.

Applications

Aerospace Power Bus Protection Industrial Motor Drive Control

Use Scenario: Protecting 28 V DC aircraft power distribution lines from load dump, inductive kickback, and secondary lightning-induced surges.

IC Role / Device Role / Timing Role: Primary unidirectional clamping device placed between bus and downstream regulators or avionics modules.

Use Value: Limits transient voltage to ≤43.5 V during 34.5 A surges, preventing damage to MIL-PRF-38534 Class H DC/DC converters and flight control processors.

Use Scenario: Safeguarding PLC I/O modules and gate drivers from flyback spikes generated by solenoid valves and AC contactors.

IC Role / Device Role / Timing Role: Board-level transient suppressor mounted directly at connector entry points and relay coil terminals.

Use Value: Clamps 1500 W surges within 100 ps, eliminating false triggering of digital inputs and extending optocoupler lifetime in factory automation systems.

Military Vehicle Electronics Telecom Line Interface

Use Scenario: Hardening 24 V vehicle battery-fed electronics (radios, GPS, sensors) against ISO 7637-2 pulse 1/2a/5a and MIL-STD-1275B transients.

IC Role / Device Role / Timing Role: Front-end protection element in conformal-coated control units exposed to engine bay EMI and alternator ripple.

Use Value: Maintains operation at +175°C ambient and survives repeated 10/1000 µs surges up to 1500 W without parameter shift - verified per JANTXV qualification.

Use Scenario: Shielding RS-485/RS-232 data lines in base station cabinets from induced surges due to nearby lightning strikes.

IC Role / Device Role / Timing Role: Point-of-entry TVS on shielded twisted-pair interface connectors, referenced to chassis ground.

Use Value: Provides IEC 61000-4-5 Class 4 protection (42 Ω source) with clamping below 43.5 V, preserving signal integrity and preventing receiver saturation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
1N5644A Higher VBR tolerance (27.0–28.5 V vs. 24.3–27.0 V); tighter ±5% VWM spec (24.3 V nominal). Preferred for designs requiring guaranteed margin above 24 V nominal rails with tighter parametric control. Select 1N5644A when military qualification (JANTXV prefix) or tighter VBR/VWM tolerances are required.
SMBJ24A Surface-mount SMB package; lower PPP (600 W); VC = 38.9 V @ 15.4 A; plastic encapsulation. Suitable for commercial-grade PCBs with space constraints but not for hermetic or high-temp (>150°C) deployments. Choose SMBJ24A only for cost-sensitive, non-military, FR4-based consumer or telecom applications where DO-13 mounting is impractical.

Compared with 1N5644, the 1N5644A offers tighter parametric control and military qualification eligibility, while SMBJ24A trades hermeticity, power handling, and temperature range for SMT compatibility and lower cost - making it unsuitable for avionics or high-reliability industrial use.

Availability

1N5644 is available at Aetrix Electronics and suitable for aerospace power bus protection, industrial motor drive control, military vehicle electronics, and telecom line interface applications requiring stable component supply, long-lifecycle support, and traceable sourcing.

Supply support for 1N5644 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Microchip Technology acquired Microsemi in 2018 and maintains its high-reliability analog and discrete product portfolio, including radiation-hardened and military-qualified components for defense, aerospace, and industrial markets.

The 1N5644 belongs to Microchip's legacy TVS diode family originally developed by Microsemi for mission-critical surge protection. It was engineered specifically for systems demanding hermetic packaging, extreme temperature resilience, and compliance with MIL-PRF-19500 and IEC 61000-4-x standards.

FAQ

What is the maximum clamping voltage of the 1N5644 under a 10/1000 µs surge?

The 1N5644 has a maximum clamping voltage (VC) of 43.5 V when subjected to its rated peak pulse current of 34.5 A under the standard 10/1000 µs waveform. This value is measured at TA = 25°C and defines the upper voltage limit imposed on protected circuitry during surge events - critical for ensuring downstream ICs remain within absolute maximum ratings.

Is the 1N5644 suitable for bidirectional transient protection?

No, the 1N5644 is a unidirectional TVS diode and conducts only in reverse breakdown. It must be used with correct polarity - anode to line, cathode to ground - and cannot suppress positive-going transients on AC or bipolar signals. For bidirectional protection in the same DO-13 package, Microchip specifies the 1N6036–1N6072A series, which are explicitly designed for symmetrical clamping.

Does the 1N5644 require a heatsink for normal operation?

The 1N5644 does not require an external heatsink for transient suppression duty, as it is not intended for continuous power dissipation. Its 1 W DC power rating applies only at TL ≤ +125°C with 3/8″ lead length. However, its metal case must be mechanically and electrically attached to a grounded chassis or copper pour to ensure low-inductance return path and effective thermal transfer during high-current pulses.

What is the standoff voltage rating of the 1N5644, and how is it used in circuit design?

The 1N5644 has a rated standoff voltage (VWM) of 21.8 V, meaning it remains non-conductive up to this reverse voltage at 25°C. In circuit design, VWM must be ≥ the maximum continuous operating voltage of the protected line - e.g., for a 24 V nominal system with 10% tolerance (26.4 V max), 1N5644 is not suitable; a higher-VWM variant like 1N5647 (31.6 V) would be required.

Can the 1N5644 be used for ESD protection per IEC 61000-4-2?

Yes, the 1N5644 is explicitly qualified for ESD protection per IEC 61000-4-2 due to its sub-100 ps response time and robust clamping behavior. Its 43.5 V clamping voltage at 34.5 A ensures protection of sensitive inputs even under ±8 kV contact discharge, provided layout minimizes trace inductance between the device and protected node - a key requirement confirmed in Microsemi application guidance.

1N5644 Specifications

Product attributes
Attribute value
Manufacturer:
Microchip Technology
Package/Case:
DO-202AA, DO-13, Axial
Series:
-
Packaging:
Bulk
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
24.3V
Voltage - Breakdown (Min):
27V
Voltage - Clamping (Max) @ Ipp:
43.5V
Current - Peak Pulse (10/1000µs):
34.5A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 175°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-13 (DO-202AA)

1N5644 FAQ

1.How can I place an order for 1N5644 through Aetrix?

Please submit a Request for Quotation (RFQ) for 1N5644 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1N5644 reliable?

The price and inventory of 1N5644 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N5644 is usually 5 days.

3.What payment methods are accepted for 1N5644?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N5644 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1N5644?

1N5644 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1N5644 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1N5644?

For technical support, including 1N5644 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N5644 requirements.

6.How does Aetrix verify that 1N5644 is sourced from the original manufacturer or authorized distributors?

All 1N5644 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N5644 meets industry standards.

7.What is the process for return or replacement of 1N5644?

All 1N5644 units undergo pre-shipment inspection (PSI). If there is an issue with 1N5644, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1N5644 part is unused and in its original packaging.

Return procedure for 1N5644:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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