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Vishay General Semiconductor - Diodes Division 5KP22A-E3/54

Part No.:
5KP22A-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
P600, Axial
Datasheet:
Aetrix5KP22A-E3/54.pdf
Description:
TVS DIODE 22VWM 35.5VC P600
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:867

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Product details

Overview

5KP22A-E3/54 from Vishay General Semiconductor is a unidirectional 5000 W transient voltage suppressor (TVS) diode in P600 package, designed for high-energy surge protection of DC power rails and signal lines. It features a 22.0 V stand-off voltage (VWM), 24.4–26.9 V breakdown voltage (VBR) at 5.0 mA, clamps to ≤35.5 V at 141 A peak pulse current (IPPM), and operates across –55 °C to +175 °C junction temperature range. It is AEC-Q101 qualified and used in automotive power supply output protection.

For engineers reviewing the 5KP22A-E3/54 datasheet, 5KP22A-E3/54 pinout, 5KP22A-E3/54 application, or 5KP22A-E3/54 equivalent, key selection criteria include clamping voltage under 141 A surge, unidirectional polarity confirmation, P600 mechanical compatibility, thermal derating above 25 °C, and compliance with AEC-Q101 for automotive deployment.

Technical Context

The 5KP22A-E3/54 employs a glass-passivated P600 chip junction optimized for fast response (<1 ns) to transient overvoltages and low incremental surge resistance. Its 10/1000 μs waveform rating supports repetitive surges at 0.01 % duty cycle, enabling robust protection in switching power supply outputs where crowbar replacement is required.

It delivers 5000 W peak pulse power with a maximum clamping voltage of 35.5 V at 141 A, while maintaining 2.0 μA max reverse leakage at 22.0 V stand-off. The device's 0.100 %/°C VBR temperature coefficient ensures stable breakdown behavior across its full operating temperature range.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 22.0 V - Maximum continuous reverse operating voltage before clamping begins; defines safe DC rail margin for 24 V systems.
VBR @ IT = 5.0 mA 24.4–26.9 V - Measured breakdown range confirming tight tolerance for reliable turn-on during transients.
IPPM (10/1000 μs) 141 A - Peak surge current capability that determines minimum fuse/breaker coordination time before device shorts.
VC @ IPPM ≤35.5 V - Clamping voltage limiting downstream IC/MOSFET stress during worst-case surge events.
PPPM 5000 W - Peak pulse power handling capacity defining energy absorption capability per transient event.
TJ Range –55 °C to +175 °C - Junction temperature range supporting under-hood automotive and industrial environments.
AEC-Q101 Qualified Yes - Validated reliability for automotive electronics per stress test requirements including HTRB, HTGB, and TCT.

Pinout & Package

Package: P600 molded epoxy case with matte tin-plated leads; cathode indicated by color band; UL 94 V-0 rated; RoHS compliant (E3 suffix); 2.776 g unit weight.

Pin/Terminal Circuit Role Design Meaning
Anode Current entry point during forward conduction Connected to system ground or lower-potential rail in unidirectional TVS configuration.
Cathode Current exit point during reverse clamping Connected to protected line (e.g., 24 V supply rail); color band identifies this terminal.

Key Features

Feature Design Value
5000 W peak pulse power (10/1000 μs) Enables single-device protection against high-energy lightning-induced surges on 24 V DC bus lines.
Clamping voltage ≤35.5 V at 141 A Keeps protected MOSFET gate-source voltage within safe limits during 141 A transients.
AEC-Q101 qualification Validates long-term reliability for automotive body control modules and power distribution units.
P600 package with 9.5 mm body length Provides sufficient creepage/clearance for 277 V AC input stage isolation and thermal mass for 8.0 W steady-state dissipation.
Low 2.0 μA leakage at VWM Minimizes standby power loss in always-on automotive subsystems such as telematics or ADAS sensors.

Applications

Automotive Power Supply Output Protection Industrial 24 V DC Control Bus

Use Scenario: Protecting the 24 V output of an automotive DC-DC converter from load dump and alternator ripple transients.

IC Role / Device Role / Timing Role: Unidirectional TVS diode placed between output rail and chassis ground to clamp surges within 1 ns.

Use Value: Prevents damage to downstream CAN transceivers and microcontrollers by limiting voltage to ≤35.5 V during 141 A pulses.

Use Scenario: Safeguarding PLC I/O modules connected to 24 V field wiring exposed to inductive switching noise.

IC Role / Device Role / Timing Role: Standoff protector on power input terminals, absorbing repetitive 10/1000 μs transients induced by solenoid actuation.

Use Value: Eliminates need for external crowbar circuits while maintaining system uptime after surge events due to self-resetting behavior.

Telecom DC Power Feeds Renewable Energy Charge Controller Inputs

Use Scenario: Shielding remote radio unit (RRU) power inputs from lightning-induced surges on outdoor telecom cabinets.

IC Role / Device Role / Timing Role: Primary surge suppression element on -48 V DC feed line, coordinated with upstream fusing.

Use Value: Withstands 5000 W pulses without degradation, meeting ITU-T K.20 and Telcordia GR-1089-CORE immunity requirements.

Use Scenario: Protecting solar charge controller inputs from voltage spikes generated by PV array disconnect events.

IC Role / Device Role / Timing Role: Bidirectional-capable alternative not applicable; 5KP22A-E3/54 serves as unidirectional clamp on positive rail relative to battery ground.

Use Value: Ensures sustained operation under repeated 141 A surges typical of 1000 V open-circuit PV string transients.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ22A Lower 600 W peak power; SMC package; 35.5 V clamping at 17.1 A (not 141 A) Suitable for low-energy signal-line protection only; insufficient for power rail surges Select 5KP22A-E3/54 when protecting 24 V DC power rails subject to >100 A transients.
1.5KE22A Same 22 V VWM, but 1500 W rating and 35.5 V clamping at 42.5 A; DO-201 package Limited to medium-energy applications; lacks AEC-Q101 qualification Choose 5KP22A-E3/54 for automotive-grade 5000 W surge handling with validated reliability.

Compared with SMBJ22A and 1.5KE22A, the 5KP22A-E3/54 delivers 3.3× and 3.3× higher peak pulse power respectively, supports 141 A surge current with identical clamping voltage, and provides AEC-Q101 validation-making it uniquely suited for high-reliability 24 V power rail protection.

Availability

5KP22A-E3/54 is available at Aetrix Electronics and suitable for automotive power supply design, industrial 24 V control systems, and telecom DC feed protection requiring stable component supply and long-term lifecycle support.

Supply support for 5KP22A-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on high-reliability and automotive-grade performance.

The 5KP series was engineered specifically for high-power transient suppression in switching power supply outputs and industrial power rails, targeting applications demanding >5 kW surge resilience and AEC-Q101 compliance.

FAQ

What is the clamping voltage of the 5KP22A-E3/54 under maximum surge conditions?

The 5KP22A-E3/54 clamps to a maximum of 35.5 V when subjected to its rated 141 A peak pulse current (IPPM) using a 10/1000 μs waveform. This value is guaranteed across the full operating temperature range and forms the basis for downstream component voltage stress analysis in designs using the 5KP22A-E3/54.

Is the 5KP22A-E3/54 suitable for automotive applications?

Yes, the 5KP22A-E3/54 is AEC-Q101 qualified and explicitly rated for automotive use. Its –55 °C to +175 °C operating junction temperature range, robust P600 package, and validated reliability testing make it appropriate for engine control units, body control modules, and DC-DC converters where the 5KP22A-E3/54 provides primary surge protection.

What does the "E3/54" suffix indicate in 5KP22A-E3/54?

The "E3" denotes RoHS-compliant, commercial-grade construction meeting JESD 201 Class 1A whisker resistance, while "/54" specifies the preferred packaging code: 13-inch diameter paper tape and reel containing 800 units. This ordering format ensures traceable, standardized logistics for the 5KP22A-E3/54 in high-volume manufacturing.

How does the 5KP22A-E3/54 differ from bidirectional TVS diodes?

The 5KP22A-E3/54 is unidirectional only, meaning it conducts and clamps only during reverse-biased transients-ideal for DC power rail protection where polarity is fixed. Unlike bidirectional variants, it does not suppress surges of either polarity, so it must be installed with correct cathode orientation relative to the protected line in all 5KP22A-E3/54 deployments.

What thermal considerations apply when using the 5KP22A-E3/54 in continuous operation?

The 5KP22A-E3/54 has a 8.0 W power dissipation rating on an infinite heatsink at 75 °C lead temperature. In practice, thermal design must account for ambient temperature, PCB copper area, and airflow, as derating begins above 25 °C per Figure 2. For sustained surge duty cycles, the 5KP22A-E3/54 requires adequate mounting surface to avoid exceeding 175 °C maximum junction temperature.

5KP22A-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
P600, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
22V
Voltage - Breakdown (Min):
24.4V
Voltage - Clamping (Max) @ Ipp:
35.5V
Current - Peak Pulse (10/1000µs):
141A
Power - Peak Pulse:
5000W (5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
P600

5KP22A-E3/54 FAQ

1.How can I place an order for 5KP22A-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 5KP22A-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 5KP22A-E3/54 reliable?

The price and inventory of 5KP22A-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 5KP22A-E3/54 is usually 5 days.

3.What payment methods are accepted for 5KP22A-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 5KP22A-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 5KP22A-E3/54?

5KP22A-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 5KP22A-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 5KP22A-E3/54?

For technical support, including 5KP22A-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 5KP22A-E3/54 requirements.

6.How does Aetrix verify that 5KP22A-E3/54 is sourced from the original manufacturer or authorized distributors?

All 5KP22A-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 5KP22A-E3/54 meets industry standards.

7.What is the process for return or replacement of 5KP22A-E3/54?

All 5KP22A-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 5KP22A-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 5KP22A-E3/54 part is unused and in its original packaging.

Return procedure for 5KP22A-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

5KP22A-E3/54 Tags

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