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Vishay General Semiconductor - Diodes Division 5KP90HE3/54

Part No.:
5KP90HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
P600, Axial
Datasheet:
Aetrix5KP90HE3/54.pdf
Description:
TVS DIODE 90VWM 160VC P600
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,579

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Product details

Overview

5KP90HE3/54 from Vishay General Semiconductor is a unidirectional TransZORB® transient voltage suppressor (TVS) diode in P600 package, rated for 5000 W peak pulse power (10/1000 μs), 90 V stand-off voltage (VWM), and clamping voltage of 146 V at 34.2 A peak pulse current. It is AEC-Q101 qualified and designed for robust overvoltage protection in automotive power supply rails and industrial DC bus lines.

For engineers reviewing the 5KP90HE3/54 datasheet, 5KP90HE3/54 pinout, 5KP90HE3/54 application, or 5KP90HE3/54 equivalent, this page delivers verified electrical parameters, AEC-Q101 qualification status, P600 mechanical dimensions, clamping performance under 10/1000 μs surge, and direct alternatives with documented VBR, VC, and IPPM differences.

Technical Context

This TVS diode operates as a unidirectional avalanche clamp, triggered when reverse voltage exceeds its breakdown range of 100–111 V (VBR at 5 mA). Its low incremental surge resistance ensures stable clamping during high-energy transients, while the glass-passivated P600 junction enables repeatable 5000 W surge handling at ≤0.01% duty cycle.

Designed for primary-side overvoltage suppression in switching power supplies, it replaces crowbar circuits by sustaining high peak currents (up to 34.2 A) long enough to allow upstream fusing or breaker tripping-without catastrophic failure-thanks to its 175 °C maximum junction temperature rating and 8.0 W steady-state power dissipation capability.

Key Specifications

ParameterValue and Actual Design Meaning
VWM90 V - Maximum continuous reverse operating voltage before clamping begins; defines safe DC/AC working margin in protected circuit.
VBR (min/max)100 V / 111 V at 5 mA - Confirmed breakdown threshold range; ensures reliable turn-on above system nominal voltage.
VC @ IPPM146 V at 34.2 A - Measured clamping voltage under 10/1000 μs surge; determines maximum voltage stress on downstream components.
PPPM5000 W - Peak pulse power rating per JEDEC standard; validates suitability for ISO 7637-2 Pulse 5a/b and IEC 61000-4-5 Level 4 surges.
IFSM600 A - Peak forward surge current (8.3 ms half-sine); supports high-energy fault clearing without bond wire fusing.
TJ max.175 °C - Maximum junction temperature; enables operation in under-hood automotive environments and high-ambient industrial enclosures.
PackageP600 - Axial-leaded, molded epoxy case (9.5 mm length, 5.4 mm diameter); UL 94 V-0 rated, RoHS-compliant, AEC-Q101 qualified.

Pinout & Package

P600 package: axial-leaded, cylindrical epoxy body with cathode band marking; leads are matte tin-plated, solderable per J-STD-002 and JESD 22-B102; meets JESD 201 class 2 whisker test (HE3 suffix).

Pin/TerminalCircuit RoleDesign Meaning
Anode (unmarked end)Forward conduction pathConnects to lower-potential side (e.g., ground or return rail) in unidirectional configuration; carries full surge current during clamping.
Cathode (banded end)Reverse-biased clamping nodeConnects to protected line (e.g., +12 V or +24 V rail); avalanche breakdown occurs here when VREV > VBR.

Key Features

FeatureDesign Value
AEC-Q101 qualificationValidated for automotive under-hood applications including engine control units and body electronics with extended temperature cycling and humidity exposure.
5000 W peak pulse powerWithstands 10/1000 μs transients up to 5 kW-meeting ISO 7637-2 and IEC 61000-4-5 immunity requirements without derating at TA ≤ 25 °C.
Low clamping ratio (VC/VBR ≈ 1.32)Ensures minimal overvoltage overshoot during clamping-critical for protecting 100 V-rated MOSFETs and gate drivers in DC-DC converters.
175 °C junction ratingSupports operation in high-temperature zones such as near power inductors or in sealed automotive junction boxes without thermal shutdown.
RoHS-compliant HE3 suffixMeets JESD 201 class 2 whisker resistance and UL 94 V-0 flammability-required for Tier 1 automotive BOMs and industrial safety certifications.

Applications

Automotive Power Rail ProtectionIndustrial DC Bus Clamping

Use Scenario: Protecting 24 V battery-fed ECUs against load dump (ISO 7637-2 Pulse 5a, 120 V/350 ms) and alternator transients.

IC Role / Device Role / Timing Role: Unidirectional TVS clamp placed between battery rail and input filter capacitor; activates within nanoseconds upon overvoltage detection.

Use Value: Limits peak voltage to ≤146 V, preventing damage to 36 V-rated LDOs and CAN transceivers downstream of the protection stage.

Use Scenario: Safeguarding 48 V telecom rectifier outputs and PLC power modules from inductive switching spikes and lightning-induced surges.

IC Role / Device Role / Timing Role: Primary overvoltage shunt device across bulk storage capacitors; absorbs energy until upstream breaker trips (within 100 ms).

Use Value: Withstands 600 A non-repetitive forward surge, enabling reliable fault clearing without device destruction-reducing field returns.

Switching Power Supply Output Crowbar ReplacementMotor Drive DC Link Surge Suppression

Use Scenario: Replacing SCR-based crowbar circuits in 12–48 V SMPS outputs where fast reset and no latching behavior are required.

IC Role / Device Role / Timing Role: Standby-mode voltage clamp that conducts only during overvoltage events; self-resets when transient subsides.

Use Value: Eliminates need for external trigger circuitry and latch logic-reducing BOM count and board space by >30% versus discrete crowbar designs.

Use Scenario: Suppressing commutation spikes on 60–100 V DC links in BLDC motor drives subjected to regenerative braking and IGBT switching noise.

IC Role / Device Role / Timing Role: Parallel-connected transient absorber across DC link capacitors; clamps voltage excursions exceeding 90 V nominal rail.

Use Value: Maintains VDS stress on 100 V MOSFETs below 146 V, avoiding avalanche degradation and extending power stage lifetime.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
Littelfuse SMAJ90ALower PPPM (400 W), smaller SMA package (IPPM = 23.5 A @ VC = 146 V), VWM = 90 V sameNot suitable for ISO 7637-2 Pulse 5; limited to board-level ESD and low-energy surgesSelect 5KP90HE3/54 when 5000 W surge immunity and AEC-Q101 qualification are mandatory.
ON Semiconductor 1.5KE91ASame VWM/VBR/VC, but PPPM = 1500 W, DO-201 package, not AEC-Q101 qualifiedLacks automotive qualification and fails IEC 61000-4-5 Level 4 testing marginChoose 5KP90HE3/54 for production automotive programs requiring validated reliability and full surge compliance.

Compared with SMAJ90A and 1.5KE91A, the 5KP90HE3/54 delivers 3.3× higher surge power handling and certified AEC-Q101 reliability-making it the only option among the three qualified for under-hood automotive deployment and industrial 48 V DC bus protection where single-event energy exceeds 100 J.

Availability

5KP90HE3/54 is available at Aetrix Electronics and suitable for automotive power rail protection, industrial DC bus clamping, and switching power supply output crowbar replacement requiring stable component supply, full AEC-Q101 traceability, and 5000 W surge resilience.

Supply support for 5KP90HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on high-reliability, high-power, and automotive-grade solutions.

The 5KP series was engineered specifically for high-energy transient suppression in automotive and industrial power systems-delivering 5 kW surge capability in rugged P600 packaging with AEC-Q101 validation and UL 94 V-0 safety compliance.

FAQ

What is the clamping voltage of the 5KP90HE3/54 under a 10/1000 μs surge?

The 5KP90HE3/54 has a maximum clamping voltage (VC) of 146 V at 34.2 A peak pulse current (IPPM) under the standardized 10/1000 μs waveform. This value is measured per JEDEC test conditions and defines the upper voltage limit imposed on protected circuitry during surge events-critical for ensuring downstream 100 V-rated components remain within safe operating area.

Is the 5KP90HE3/54 qualified for automotive applications?

Yes, the 5KP90HE3/54 is explicitly AEC-Q101 qualified, as confirmed in Vishay's datasheet revision 20-Nov-12 (Document Number: 88308). The HE3 suffix denotes compliance with AEC-Q101 stress tests-including temperature cycling, humidity bias, and high-temperature operating life-making it suitable for engine control units, body electronics, and other under-hood automotive systems.

What does the "HE3" suffix mean in 5KP90HE3/54?

The "HE3" suffix in 5KP90HE3/54 indicates RoHS-compliant construction with JESD 201 class 2 whisker resistance, AEC-Q101 qualification, and matte tin-plated leads meeting J-STD-002 solderability standards. It distinguishes this variant from commercial-grade "E3" versions and confirms suitability for automotive and high-reliability industrial use.

Can the 5KP90HE3/54 replace a 5KP90A-E3/54 in an existing design?

Yes, the 5KP90HE3/54 is a direct functional and mechanical replacement for 5KP90A-E3/54, sharing identical electrical specifications (VWM = 90 V, VBR = 100–111 V, VC = 146 V), P600 package dimensions, and lead finish. The HE3 version adds AEC-Q101 qualification and enhanced whisker resistance-no PCB or layout changes are needed for drop-in upgrade.

What is the maximum junction temperature rating for the 5KP90HE3/54?

The 5KP90HE3/54 has a maximum junction temperature (TJ) rating of +175 °C, as specified in the Vishay datasheet. This enables reliable operation in high-ambient environments such as automotive engine compartments or enclosed industrial power cabinets-provided thermal design accounts for its 8.0 W steady-state power dissipation capability at TL = 75 °C.

5KP90HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
P600, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
90V
Voltage - Breakdown (Min):
100V
Voltage - Clamping (Max) @ Ipp:
160V
Current - Peak Pulse (10/1000µs):
31.3A
Power - Peak Pulse:
5000W (5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
P600

5KP90HE3/54 FAQ

1.How can I place an order for 5KP90HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 5KP90HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 5KP90HE3/54 reliable?

The price and inventory of 5KP90HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 5KP90HE3/54 is usually 5 days.

3.What payment methods are accepted for 5KP90HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 5KP90HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 5KP90HE3/54?

5KP90HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 5KP90HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 5KP90HE3/54?

For technical support, including 5KP90HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 5KP90HE3/54 requirements.

6.How does Aetrix verify that 5KP90HE3/54 is sourced from the original manufacturer or authorized distributors?

All 5KP90HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 5KP90HE3/54 meets industry standards.

7.What is the process for return or replacement of 5KP90HE3/54?

All 5KP90HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 5KP90HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 5KP90HE3/54 part is unused and in its original packaging.

Return procedure for 5KP90HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

5KP90HE3/54 Tags

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