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Vishay General Semiconductor - Diodes Division BZW04-10BHE3/54

Part No.:
BZW04-10BHE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-10BHE3/54.pdf
Description:
TVS DIODE 10.2VWM 16.7VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,162

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Product details

Overview

BZW04-10BHE3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 10.2 V stand-off voltage (VWM), 11.4–12.6 V breakdown voltage (VBR) at 1 mA test current, 16.7 V clamping voltage (VC) at 24.0 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) capability with 10/1000 μs waveform - deployed in automotive sensor interfaces, industrial I/O modules, and telecom line protection.

For engineers reviewing the BZW04-10BHE3/54 datasheet, BZW04-10BHE3/54 pinout, BZW04-10BHE3/54 application, or BZW04-10BHE3/54 equivalent, this page delivers verified electrical parameters, AEC-Q101 qualification status, DO-41 mechanical dimensions, clamping performance under surge conditions, and direct alternatives for circuit-level ESD/transient hardening.

Technical Context

This bidirectional TVS operates symmetrically in both polarities, with no polarity marking on the device body. Its glass-passivated junction ensures stable VBR and low leakage (<1.0 μA at VWM), while its 175 °C maximum junction temperature supports operation in under-hood automotive environments.

The device complies with ANSI/IEEE C62.35 surge standards and delivers consistent clamping response across repetitive 10/1000 μs transients at ≤0.01% duty cycle. Its 0.078 %/°C VBR temperature coefficient enables predictable voltage threshold drift over temperature in precision protection circuits.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 10.2 V - maximum continuous reverse working voltage before conduction begins; defines safe operating margin for protected line.
VBR min/max 11.4 V / 12.6 V at 1 mA - guaranteed breakdown onset range; ensures reliable triggering within specified tolerance band.
VC @ IPPM 16.7 V at 24.0 A - clamped voltage during 10/1000 μs surge; determines maximum stress imposed on downstream ICs.
PPPM 400 W - peak transient energy handling capacity; supports IEC 61000-4-5 Level 4 (4 kV) surge immunity when properly laid out.
ID @ VWM <1.0 μA - ultra-low reverse leakage at rated stand-off; minimizes standby power loss and avoids false triggering.
TJ max +175 °C - extended thermal rating enabling use in high-ambient automotive and industrial control applications.
AEC-Q101 Qualified - certified for automotive-grade reliability including HTOL, temperature cycling, and ESD testing per AEC standard.

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with matte tin-plated leads; compliant with UL 94 V-0 flammability rating and J-STD-002 solderability requirements. Bidirectional configuration means both terminals are electrically symmetrical - no anode/cathode distinction; device has no polarity marking.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Transient conduction path Both ends serve identical bidirectional clamping function; interchangeable in PCB layout with no orientation constraint.
Case (body) Thermal and mechanical interface DO-41 cylindrical body provides mechanical anchoring and limited heat dissipation; no electrical connection to case.

Key Features

Feature Design Value
Glass passivated junction Enables stable VBR tolerance and long-term reliability under thermal cycling and humidity exposure.
400 W peak pulse power (10/1000 μs) Supports robust protection against lightning-induced surges and inductive switching transients in 24 V systems.
AEC-Q101 qualification Validates suitability for automotive powertrain, body electronics, and ADAS sensor interfaces requiring zero-failure field performance.
Low incremental surge resistance Minimizes voltage overshoot during fast-rising transients, improving protection margin for sensitive 3.3 V/5 V logic.
RoHS-compliant HE3 suffix Indicates AEC-Q101 qualified commercial-grade variant with JESD201 Class 2 whisker resistance for lead finish integrity.

Applications

Automotive Sensor Interface Industrial PLC Analog Input

Use Scenario: Protecting CAN/LIN bus transceivers and analog front-ends from load dump and ESD events in vehicle cabin modules.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed directly at connector entry point to shunt transients before reaching MCU or PHY.

Use Value: Maintains signal integrity under ISO 7637-2 Pulse 5a (load dump) and IEC 61000-4-2 ±15 kV contact discharge without latch-up or degradation.

Use Scenario: Safeguarding 4–20 mA current loop inputs in programmable logic controllers exposed to field wiring surges.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on input terminals, coordinated with series current-limiting resistor and filter capacitor.

Use Value: Limits transient voltage to ≤16.7 V during 1 kV/500 A surge (IEC 61000-4-5), preventing op-amp saturation and ADC damage.

Telecom Line Interface Consumer Appliance Motor Control

Use Scenario: Shielding RS-485 transceivers in base station backhaul links from induced lightning surges on outdoor cabling.

IC Role / Device Role / Timing Role: First-stage protection device mounted adjacent to connector, preceding GDT or polymer PTC secondary protection.

Use Value: Responds in <1 ps to sub-nanosecond transients, clamping to 16.7 V before secondary protectors activate - preserving data integrity.

Use Scenario: Suppressing commutation spikes from brushed DC motors in smart home appliances (e.g., vacuum cleaners, power tools).

IC Role / Device Role / Timing Role: Across-the-line TVS on motor terminals to absorb inductive kickback energy during MOSFET turn-off.

Use Value: Handles repetitive 400 W pulses at 0.01% duty cycle without parameter shift, extending motor driver lifetime.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ10CA Same DO-214AA package; 10 V VWM, 17.0 V VC @ 23.5 A; 600 W PPPM; higher clamping voltage and larger footprint. Preferred where board space allows SMB package and higher surge margin is needed beyond 400 W. Select SMBJ10CA only if layout accommodates wider SMC/SMB footprint and system requires >400 W surge headroom.
P6KE10CA DO-15 package; 10 V VWM, 17.0 V VC @ 23.3 A; 600 W PPPM; lower thermal mass and higher leakage (5.0 μA). Suitable for cost-sensitive consumer designs where AEC-Q101 is not required and 175 °C TJ rating is unnecessary. Choose P6KE10CA for non-automotive applications needing lower unit cost and where JEDEC DO-15 mounting is standardized.

Compared with BZW04-10BHE3/54, SMBJ10CA offers higher surge rating but requires larger PCB area and lacks AEC-Q101 validation; P6KE10CA reduces cost and qualifies for legacy industrial use but sacrifices automotive reliability and thermal robustness.

Availability

BZW04-10BHE3/54 is available at Aetrix Electronics and suitable for automotive sensor protection, industrial I/O conditioning, and telecom line interface applications requiring stable component supply, AEC-Q101 compliance, and repeatable clamping performance across temperature.

Supply support for BZW04-10BHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, efficiency, and application-specific optimization.

The BZW04 series was engineered for high-reliability transient suppression in harsh environments - targeting automotive, industrial, and telecom infrastructure where consistent clamping, low leakage, and AEC-Q101 validation are mandatory.

FAQ

What is the clamping voltage of BZW04-10BHE3/54 under a standard 10/1000 μs surge?

The BZW04-10BHE3/54 exhibits a maximum clamping voltage (VC) of 16.7 V when subjected to its rated peak pulse current of 24.0 A using the 10/1000 μs waveform. This value is measured per ANSI/IEEE C62.35 and represents the upper limit of voltage seen by downstream circuitry during transient events - critical for ensuring compatibility with 3.3 V or 5 V logic interfaces.

Is BZW04-10BHE3/54 suitable for automotive applications?

Yes, BZW04-10BHE3/54 is AEC-Q101 qualified and carries the HE3 suffix indicating compliance with automotive reliability standards including high-temperature operating life, temperature cycling, and ESD testing. Its 175 °C maximum junction temperature and low leakage make it appropriate for engine bay, chassis, and ADAS sensor protection circuits.

How does the bidirectional design of BZW04-10BHE3/54 affect PCB layout?

The bidirectional nature of BZW04-10BHE3/54 eliminates polarity constraints - both terminals are functionally identical, and no cathode band or marking exists on the DO-41 body. This allows unrestricted orientation during placement, simplifying automated assembly and reducing risk of misorientation-related failures in high-volume manufacturing.

What is the meaning of the "HE3/54" suffix in BZW04-10BHE3/54?

The "HE3" denotes RoHS-compliant, AEC-Q101 qualified construction with JESD201 Class 2 whisker-resistant matte tin plating; "/54" specifies the preferred packaging code - 13-inch paper tape and reel containing 550 units. This full suffix confirms both automotive-grade reliability and standardized logistics formatting for SMT placement equipment.

Does BZW04-10BHE3/54 require a heatsink for normal operation?

No, BZW04-10BHE3/54 does not require a heatsink during transient suppression events due to its short-duration pulse handling (10/1000 μs) and low average power dissipation. Its 1.5 W steady-state power rating (PD) applies only to continuous DC conditions - typical surge duty cycles (<0.01%) ensure junction temperature remains within safe limits without additional thermal management.

BZW04-10BHE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
10.2V
Voltage - Breakdown (Min):
11.4V
Voltage - Clamping (Max) @ Ipp:
16.7V
Current - Peak Pulse (10/1000µs):
24A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-10BHE3/54 FAQ

1.How can I place an order for BZW04-10BHE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-10BHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-10BHE3/54 reliable?

The price and inventory of BZW04-10BHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-10BHE3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-10BHE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-10BHE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-10BHE3/54?

BZW04-10BHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-10BHE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-10BHE3/54?

For technical support, including BZW04-10BHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-10BHE3/54 requirements.

6.How does Aetrix verify that BZW04-10BHE3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-10BHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-10BHE3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-10BHE3/54?

All BZW04-10BHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-10BHE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-10BHE3/54 part is unused and in its original packaging.

Return procedure for BZW04-10BHE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-10BHE3/54 Tags

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