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Vishay General Semiconductor - Diodes Division BZW04-10-E3/54

Part No.:
BZW04-10-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-10-E3/54.pdf
Description:
TVS DIODE 10.2VWM 16.7VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,291

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Product details

Overview

BZW04-10-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 10.2 V stand-off voltage (VWM), 11.4–12.6 V breakdown voltage (VBR) at 1 mA, 16.7 V clamping voltage (VC) at 24 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - suitable for protecting automotive sensor interfaces and industrial I/O circuits against ESD and inductive switching transients.

For engineers reviewing the BZW04-10-E3/54 datasheet, BZW04-10-E3/54 pinout, BZW04-10-E3/54 application, or BZW04-10-E3/54 equivalent, this device serves as a RoHS-compliant, AEC-Q101-qualified bidirectional TVS for board-level surge immunity in DC power rails, analog sensor inputs, and low-speed communication lines where fast response (<1 ns), low leakage (<1 μA at VWM), and stable temperature coefficient (0.078 %/°C) are critical.

Technical Context

This bidirectional TVS operates symmetrically in both polarities, with identical breakdown and clamping characteristics in forward and reverse directions. Its glass-passivated junction ensures stable VBR tolerance (±5 % typical) and low incremental surge resistance, enabling consistent clamping performance under repetitive 400 W transient events at 0.01 % duty cycle.

The device complies with ANSI/IEEE C62.35 surge standards and supports operation across –55 °C to +175 °C junction temperature range. Its DO-41 package provides mechanical robustness and solderability per J-STD-002/JESD22-B102, with matte tin-plated leads and UL 94 V-0 molded epoxy encapsulation.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 10.2 V - Maximum continuous DC or RMS voltage the device blocks without significant leakage
VBR (min/max) 11.4 V / 12.6 V at 1 mA - Ensures reliable triggering above normal operating voltage while accommodating process variation
VC @ IPPM 16.7 V at 24 A - Limits transient voltage to safe levels for downstream 12 V logic or analog circuitry
IPPM 24 A (10/1000 μs) - Withstands high-energy surges common in automotive load-dump or relay-coil flyback events
PPPM 400 W - Delivers industry-standard surge immunity level for Class III/IV IEC 61000-4-5 applications
TJ max +175 °C - Enables use in under-hood automotive environments and high-temperature industrial enclosures
Leakage @ VWM <1 μA - Minimizes standby power loss and avoids false triggering in high-impedance sensor bias networks
Temp. coeff. of VBR 0.078 %/°C - Predictable VBR drift over temperature supports stable protection threshold design

Pinout & Package

DO-41 (DO-204AL) axial-leaded package with no polarity marking - symmetrical bidirectional construction means both leads serve as interchangeable terminals for transient suppression across AC or floating DC lines.

Pin/Terminal Circuit Role Design Meaning
Anode / Cathode (interchangeable) Transient conduction path Both terminals conduct identically during positive or negative overvoltage events; no cathode band marking required

Key Features

Feature Design Value
Glass-passivated chip junction Ensures long-term parameter stability and resistance to humidity-induced degradation in harsh environments
400 W peak pulse power (10/1000 μs) Meets IEC 61000-4-5 Level 3/4 surge requirements for industrial and automotive electronics
AEC-Q101 qualified (HE3 variant); E3 = commercial grade BZW04-10-E3/54 is RoHS-compliant commercial-grade; HE3 suffix denotes automotive qualification
Low clamping ratio (VC/VBR ≈ 1.47) Minimizes protected-circuit overvoltage stress during transient events compared to higher-ratio suppressors
Fast response time (<1 ns) Clamps transients before sensitive ICs experience latch-up or gate oxide damage
UL 94 V-0 molding compound Provides flame-retardant housing essential for safety-critical industrial and transportation systems

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting 12 V CAN bus transceivers and analog temperature/pressure sensors from load-dump and ESD events in vehicle ECUs.

IC Role / Device Role: Bidirectional shunt clamp placed across sensor supply rail or signal line to divert surge energy to ground.

Use Value: Maintains signal integrity by limiting transients to ≤16.7 V, preventing damage to 12 V-rated interface ICs while supporting AEC-Q101 reliability requirements.

Use Scenario: Safeguarding 24 V digital input modules in programmable logic controllers against field-wiring induced surges and contact bounce.

IC Role / Device Role: Parallel-connected TVS on each input channel to clamp fast-rising transients before they reach optocoupler or microcontroller input pins.

Use Value: Enables >20 kV ESD immunity and 1 kV/500 A surge withstand per IEC 61000-4-4/5, extending system uptime in factory automation environments.

Consumer Power Adapter Output Telecom Line Interface

Use Scenario: Secondary-side overvoltage suppression in wall-mounted AC/DC adapters supplying USB-C PD or IoT devices.

IC Role / Device Role: Standoff-clamp TVS across regulated 5 V or 9 V output to absorb capacitor discharge or regulator fault transients.

Use Value: Prevents downstream device damage during output short-circuit recovery or thermal shutdown events, with <1 μA leakage preserving no-load efficiency.

Use Scenario: Protection of RS-232/RS-485 transceiver pins in telecom base station management cards exposed to lightning-induced surges.

IC Role / Device Role: Low-capacitance bidirectional TVS placed between differential signal pairs and ground to suppress common-mode transients.

Use Value: Clamps 400 W surges without distorting signal edges, maintaining data integrity up to 10 Mbps while meeting Telcordia GR-1089-CORE immunity requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ10CA DO-214AA package; 10 V VWM, 11.1 V VBR, 17.0 V VC @ 23.3 A; 600 W PPPM Higher power rating but larger footprint; requires PCB layout change Select when higher surge margin is needed and board space allows SMC/SMB package
P6KE10CA DO-15 package; 10 V VWM, 11.1 V VBR, 17.0 V VC @ 23.3 A; 600 W PPPM; slower thermal response Same axial form factor but lower surge repetition capability due to higher thermal resistance Acceptable for infrequent surge events; avoid in high-duty-cycle industrial motor control

Compared with SMBJ10CA and P6KE10CA, BZW04-10-E3/54 offers optimal balance of DO-41 compatibility, 400 W surge handling, and AEC-Q101 readiness in its class - making it preferred for space-constrained automotive and industrial designs requiring proven reliability without package redesign.

Availability

BZW04-10-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, consumer power adapter outputs, and telecom line interfaces requiring stable component supply, traceable sourcing, and long-term lifecycle support.

Supply support for BZW04-10-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for automotive, industrial, and computing markets.

The BZW04 series is part of Vishay's TransZorb® TVS platform, engineered specifically for robust, bidirectional transient suppression in harsh electromagnetic environments - emphasizing stable clamping, low leakage, and AEC-Q101 compliance.

FAQ

What is the polarity configuration of BZW04-10-E3/54?

BZW04-10-E3/54 is a bidirectional TVS diode with symmetrical electrical characteristics in both directions. It has no cathode marking and functions identically regardless of terminal orientation - ideal for AC-coupled or floating DC protection applications where polarity cannot be guaranteed.

Does BZW04-10-E3/54 meet automotive qualification standards?

BZW04-10-E3/54 carries the E3 suffix, indicating RoHS-compliant commercial-grade construction. For automotive use, the HE3-suffixed variant (BZW04-10HE3/54) is AEC-Q101 qualified. The BZW04-10-E3/54 itself is not AEC-Q101 certified but shares identical electrical and thermal specs with the qualified version.

What is the maximum clamping voltage of BZW04-10-E3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04-10-E3/54 is 16.7 V at 24 A peak pulse current with a 10/1000 μs waveform. This value defines the upper voltage limit imposed on protected circuitry during standardized surge events and is measured per ANSI/IEEE C62.35.

Can BZW04-10-E3/54 be used in place of unidirectional TVS diodes?

No - BZW04-10-E3/54 is strictly bidirectional and must not replace unidirectional TVS diodes in DC-biased circuits requiring forward conduction blocking. Its symmetrical behavior makes it unsuitable for applications where reverse leakage during normal operation must be minimized beyond ±1 μA.

What packaging format is supplied for BZW04-10-E3/54?

BZW04-10-E3/54 is supplied in 13-inch diameter paper tape and reel packaging (package code "54"), with 550 units per reel. This format supports automated pick-and-place assembly and complies with EIA-481-D standards for surface-mount compatible handling.

BZW04-10-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
10.2V
Voltage - Breakdown (Min):
11.4V
Voltage - Clamping (Max) @ Ipp:
16.7V
Current - Peak Pulse (10/1000µs):
24A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-10-E3/54 FAQ

1.How can I place an order for BZW04-10-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-10-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-10-E3/54 reliable?

The price and inventory of BZW04-10-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-10-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-10-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-10-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-10-E3/54?

BZW04-10-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-10-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-10-E3/54?

For technical support, including BZW04-10-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-10-E3/54 requirements.

6.How does Aetrix verify that BZW04-10-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-10-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-10-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-10-E3/54?

All BZW04-10-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-10-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-10-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-10-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-10-E3/54 Tags

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