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Vishay General Semiconductor - Diodes Division BZW04-154BHE3/54

Part No.:
BZW04-154BHE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-154BHE3/54.pdf
Description:
TVS DIODE 154VWM 246VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,673

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Product details

Overview

BZW04-154BHE3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 154 V standoff voltage (VWM), 171–189 V breakdown range (VBR at 1 mA), 246 V clamping voltage (VC) at 1.6 A peak pulse current, and 400 W peak pulse power rating with 10/1000 µs waveform - suitable for automotive sensor interface and industrial I/O line protection.

For engineers reviewing the BZW04-154BHE3/54 datasheet, BZW04-154BHE3/54 pinout, BZW04-154BHE3/54 application, or BZW04-154BHE3/54 equivalent, key selection criteria include bidirectional clamping capability, AEC-Q101 qualification, DO-41 mechanical compatibility, low leakage (<1 µA at VWM), and thermal stability up to +175 °C junction temperature.

Technical Context

This device operates as a voltage-clamped surge protector with symmetrical bidirectional conduction - no polarity marking required. Its glass-passivated junction ensures stable breakdown characteristics and low incremental surge resistance across repeated transients.

The BZW04-154BHE3/54 delivers consistent clamping performance under 10/1000 µs surge waveforms up to 400 W, with derating above 25 °C ambient per Fig. 2 and validated operation from –55 °C to +175 °C junction temperature.

Key Specifications

Parameter Value and Actual Design Meaning
VWM154 V - maximum continuous reverse operating voltage before clamping initiates
VBR (min/max)171 V / 189 V at 1 mA - precise breakdown threshold defining turn-on tolerance
VC @ IPPM246 V at 1.6 A - clamped voltage during 10/1000 µs transient, limiting downstream stress
PPPM400 W - peak surge energy handling capacity without failure under standard waveform
ID @ VWM<1 µA - ultra-low reverse leakage preserves signal integrity in high-impedance circuits
TJ max.+175 °C - extended thermal range supports under-hood automotive and industrial environments
AEC-Q101Qualified - validated reliability for automotive electronics per stress test requirements

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with matte tin-plated leads; compliant with UL 94 V-0 flammability rating and J-STD-002 solderability standards. Bidirectional construction means no cathode band - terminals are non-polarized.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical)Transient conduction pathIdentical bidirectional clamping behavior - either terminal serves as input or return

Key Features

Feature Design Value
Glass passivated junctionEnsures stable VBR over lifetime and temperature, minimizing parameter drift in harsh environments
400 W peak pulse power (10/1000 µs)Withstands repetitive surges up to 0.01% duty cycle without degradation
AEC-Q101 qualifiedValidated for automotive applications including engine control, body electronics, and ADAS sensor interfaces
Low incremental surge resistanceMinimizes voltage overshoot during fast-rising transients (e.g., ISO 7637-2 Pulse 1/2a/5a)
DO-41 mechanical compatibilityDirect drop-in replacement for legacy TVS diodes in existing through-hole PCB layouts

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and inductive switching transients in vehicle ECUs.

IC Role / Device Role / Timing Role: Bidirectional voltage clamp placed across differential or single-ended signal lines upstream of interface ICs.

Use Value: Limits transient voltage to ≤246 V while maintaining <1 µA leakage - preserving signal fidelity and enabling reliable operation per ISO 16750-2.

Use Scenario: Safeguarding digital input modules in programmable logic controllers against ESD and field-wiring induced surges in factory automation systems.

IC Role / Device Role / Timing Role: Primary front-end protection element on 24 V DC input channels, mounted before optocoupler or level-shifter stages.

Use Value: Absorbs 400 W surges without latch-up or parametric shift - extends system uptime and reduces field failure rates in ungrounded industrial environments.

Telecom Line Interface Consumer Power Adapter Input

Use Scenario: Shielding Ethernet PHYs and RS-485 transceivers from lightning-induced surges on outdoor telecom/data lines.

IC Role / Device Role / Timing Role: Secondary protection stage after gas discharge tube (GDT), providing fast-response clamping for residual transients.

Use Value: Clamps within nanoseconds to 246 V, complementing slower primary protectors - meets ITU-T K.20/21 immunity requirements.

Use Scenario: Suppressing line-to-line and line-to-ground surges at AC-DC adapter input stages in smart home devices and audio equipment.

IC Role / Device Role / Timing Role: Bidirectional shunt protector across bridge rectifier inputs or bulk capacitor terminals.

Use Value: Withstands 10/1000 µs surges up to 400 W while maintaining RoHS-compliant, lead-free assembly compatibility.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ150A-E3/52Unidirectional; 150 V VWM; SMB package (SMT); 600 W PPPMRequires polarity-aware layout; not AEC-Q101 qualified; higher power but surface-mount onlySelect when board space is constrained and unidirectional protection suffices
P6KE150AUnidirectional; 150 V VWM; DO-15 package; 600 W PPPM; no AEC-Q101 qualificationLarger DO-15 footprint; lower thermal performance; limited automotive acceptanceChoose for cost-sensitive industrial designs where AEC-Q101 is not mandated

Compared with BZW04-154BHE3/54, SMBJ150A-E3/52 offers higher surge rating but lacks bidirectionality and automotive qualification, while P6KE150A provides comparable clamping but requires larger PCB real estate and does not meet automotive reliability standards.

Availability

BZW04-154BHE3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, telecom line protection, and consumer power adapter designs requiring stable component supply and long-term lifecycle support.

Supply support for BZW04-154BHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability and automotive-grade validation.

The BZW04 series is part of Vishay's TRANSZORB® TVS portfolio, engineered specifically for high-energy transient suppression in automotive, industrial, and telecom infrastructure applications where robustness and AEC-Q101 compliance are mandatory.

FAQ

What is the clamping voltage of BZW04-154BHE3/54 under a 10/1000 µs surge?

The BZW04-154BHE3/54 clamps to a maximum of 246 V when subjected to its rated peak pulse current of 1.6 A using the standardized 10/1000 µs waveform. This value is measured per Figure 1 and Table on page 2 of Vishay document 88316, and defines the upper voltage limit imposed on protected circuitry during surge events.

Is BZW04-154BHE3/54 suitable for automotive applications?

Yes, BZW04-154BHE3/54 is AEC-Q101 qualified (as confirmed in the "Note (1)" on page 4 of Vishay document 88316), making it suitable for automotive use cases including engine control units, body electronics, and ADAS sensor interfaces where reliability under thermal and mechanical stress is critical.

Does BZW04-154BHE3/54 have polarity markings?

No - BZW04-154BHE3/54 is a bidirectional TVS diode, and per Vishay documentation, "no marking on bidirectional types." Its symmetrical construction allows installation in either orientation across protected lines without regard to anode/cathode assignment.

What is the maximum junction temperature rating for BZW04-154BHE3/54?

The BZW04-154BHE3/54 has a maximum junction temperature (TJ max.) of +175 °C, as specified in the "MAXIMUM RATINGS AND THERMAL CHARACTERISTICS" table on page 1 of Vishay document 88316. This enables operation in high-temperature under-hood or industrial control cabinet environments.

How does the HE3 suffix affect BZW04-154BHE3/54?

Per Vishay's ordering information on page 4, the HE3 suffix denotes RoHS-compliant construction with AEC-Q101 qualification and JESD201 Class 2 whisker resistance - distinguishing it from commercial-grade E3 variants and confirming suitability for automotive production use.

BZW04-154BHE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
154V
Voltage - Breakdown (Min):
171V
Voltage - Clamping (Max) @ Ipp:
246V
Current - Peak Pulse (10/1000µs):
1.6A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-154BHE3/54 FAQ

1.How can I place an order for BZW04-154BHE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-154BHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-154BHE3/54 reliable?

The price and inventory of BZW04-154BHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-154BHE3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-154BHE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-154BHE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-154BHE3/54?

BZW04-154BHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-154BHE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-154BHE3/54?

For technical support, including BZW04-154BHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-154BHE3/54 requirements.

6.How does Aetrix verify that BZW04-154BHE3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-154BHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-154BHE3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-154BHE3/54?

All BZW04-154BHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-154BHE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-154BHE3/54 part is unused and in its original packaging.

Return procedure for BZW04-154BHE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-154BHE3/54 Tags

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