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Vishay General Semiconductor - Diodes Division BZW04-23B-E3/54

Part No.:
BZW04-23B-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-23B-E3/54.pdf
Description:
TVS DIODE 23.1VWM 37.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,481

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Product details

Overview

BZW04-23B-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal and power lines. It features a 23.1 V standoff voltage (VWM), 25.7–28.4 V breakdown voltage (VBR) at 1 mA, 37.5 V maximum clamping voltage (VC) at 10.7 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - suitable for protecting MOSFET gates, sensor interfaces, and industrial I/O lines against ESD and inductive switching surges.

For engineers reviewing the BZW04-23B-E3/54 datasheet, BZW04-23B-E3/54 pinout, BZW04-23B-E3/54 application, or BZW04-23B-E3/54 equivalent, key selection criteria include bidirectional clamping capability, DO-41 through-hole compatibility, AEC-Q101 qualification status, low leakage (<1 μA at VWM), and thermal stability up to +175 °C junction temperature.

Technical Context

This device operates as a voltage-clamping protector with symmetrical avalanche behavior in both polarities, enabling robust surge suppression without polarity sensitivity. Its glass-passivated junction ensures stable breakdown characteristics and low incremental surge resistance, critical for repeatable transient response under repetitive 0.01% duty cycle conditions.

The BZW04-23B-E3/54 delivers 400 W peak pulse power handling per 10/1000 μs waveform while maintaining tight VBR tolerance (±5% typical) and low temperature coefficient (0.096 %/°C), supporting reliable operation across automotive (-55 °C to +175 °C) and industrial ambient ranges.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 23.1 V - maximum continuous reverse working voltage before clamping initiates
VBR min/max 25.7 V / 28.4 V at 1 mA - precise bidirectional avalanche threshold for predictable turn-on
VC @ IPPM 37.5 V at 10.7 A - clamped voltage during 10/1000 μs surge, limiting downstream stress
PPPM 400 W - peak transient energy absorption capacity under standard waveform
ID @ VWM <1 μA - minimal leakage ensures negligible standby power loss and signal integrity
TJ max +175 °C - extended thermal range supports under-hood and high-power industrial use
AEC-Q101 Qualified - validated for automotive-grade reliability including temperature cycling and HTRB

Pinout & Package

DO-41 (DO-204AL) axial-leaded package with matte tin-plated leads; no polarity marking for bidirectional configuration - terminals are electrically symmetric and interchangeable.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Bidirectional avalanche junction Either lead serves as input/output; no cathode band - enables flexible PCB layout and polarity-agnostic protection
Lead 1 / Lead 2 Through-hole mechanical termination 0.028–0.034 inch diameter leads support J-STD-002 solderability and 275 °C/10 s solder dip

Key Features

Feature Design Value
Glass passivated chip junction Ensures long-term parameter stability and resistance to humidity/moisture-induced degradation
400 W peak pulse power (10/1000 μs) Supports IEC 61000-4-5 Level 4 surge immunity (4 kV line-to-line) in compact DO-41 form factor
AEC-Q101 qualification Validated for automotive powertrain and body electronics applications requiring zero defect reliability
Low clamping ratio (VC/VBR ≈ 1.35) Minimizes overvoltage exposure to protected ICs compared to higher-ratio TVS devices
UL 94 V-0 epoxy molding Meets flammability safety requirements for enclosed industrial and transportation equipment

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and ESD events in vehicle ECUs.

IC Role / Device Role / Timing Role: Bidirectional voltage clamp placed directly at connector entry point to shunt transients before reaching signal conditioning circuitry.

Use Value: Prevents latch-up or permanent damage to 3.3 V/5 V microcontrollers and ADC front-ends during ISO 7637-2 pulse 1/2/5a testing.

Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to relay coil flyback and motor drive noise.

IC Role / Device Role / Timing Role: Parallel-connected transient suppressor across 24 V DC input terminals to limit voltage excursions during inductive switching.

Use Value: Enables >100,000 actuation cycles without degradation, meeting IEC 61000-4-4 EFT immunity requirements.

Consumer Appliance Motor Control Telecom Power Supply Input

Use Scenario: Clamping voltage spikes generated by brushed DC motors in washing machines, HVAC blowers, and power tools.

IC Role / Device Role / Timing Role: Low-inductance placement between motor terminals and H-bridge driver IC to absorb commutation energy.

Use Value: Reduces electromagnetic emissions and prevents false triggering of overvoltage protection in motor driver ICs.

Use Scenario: Secondary-side surge protection on 48 V telecom rectifier outputs feeding base station radios and remote radio units.

IC Role / Device Role / Timing Role: Standoff-rated TVS on DC output rail to suppress lightning-induced surges coupled via grounding paths.

Use Value: Maintains <1 μA leakage at 48 V nominal, avoiding unnecessary power loss while clamping to ≤60 V during 10/1000 μs transients.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ24CA Surface-mount SMB package; 24 V VWM; same 400 W PPPM but lower VC (38.9 V); higher capacitance (~150 pF) Better suited for high-density PCBs where space is constrained; less ideal for high-frequency signal lines due to higher junction capacitance Select when automated SMT assembly is required and board real estate is limited; verify layout thermal relief for 1.5 W PD.
P6KE27CA Higher VWM (27 V); larger DO-15 package; same 400 W rating but higher VC (45.7 V); non-AEC-Q101 rated Acceptable for commercial/industrial use where automotive qualification is not mandated; less precise clamping margin for 24 V systems Choose for cost-sensitive non-automotive designs needing broader VWM tolerance; avoid in AEC-Q101–mandated environments.

Compared with SMBJ24CA and P6KE27CA, the BZW04-23B-E3/54 provides tighter VWM/VBR matching for 24 V nominal systems, AEC-Q101 compliance for automotive deployment, and lower junction capacitance - making it optimal for legacy through-hole designs requiring certified reliability and minimal signal distortion.

Availability

BZW04-23B-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and consumer appliance motor control circuits requiring stable component supply and long-term lifecycle support.

Supply support for BZW04-23B-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, precision, and application-specific validation.

The BZW04 series was developed for robust, standardized transient suppression in harsh environments - targeting automotive, industrial automation, and telecom infrastructure where consistent clamping performance and qualification rigor are mandatory.

FAQ

What is the polarity configuration of BZW04-23B-E3/54?

The BZW04-23B-E3/54 is a bidirectional TVS diode with symmetrical avalanche characteristics in both directions. It has no cathode marking or polarity designation - either lead may be connected to the line or ground side of the protected circuit, simplifying layout and eliminating orientation errors during assembly.

Is BZW04-23B-E3/54 qualified for automotive applications?

Yes, BZW04-23B-E3/54 is AEC-Q101 qualified, having passed stress tests including temperature cycling, high-temperature reverse bias, and accelerated life testing. This certification confirms its suitability for automotive powertrain, body electronics, and ADAS subsystems where reliability under thermal and electrical stress is critical.

What is the maximum clamping voltage of BZW04-23B-E3/54 under surge conditions?

The BZW04-23B-E3/54 exhibits a maximum clamping voltage (VC) of 37.5 V at 10.7 A peak pulse current using the standard 10/1000 μs waveform. This value ensures protected downstream components experience minimal overvoltage stress during transient events such as ESD or inductive switching.

Can BZW04-23B-E3/54 replace unidirectional TVS diodes in existing designs?

No - BZW04-23B-E3/54 is strictly bidirectional and must not be substituted for unidirectional types like BZW04-23-E3/54 without circuit review. Unidirectional variants include a cathode band and conduct forward current; using the bidirectional version in forward-biased DC paths may cause unintended conduction or failure.

What packaging format is used for BZW04-23B-E3/54?

BZW04-23B-E3/54 is supplied in 13-inch paper tape and reel packaging (package code "54") with a base quantity of 550 units per reel. The E3 suffix indicates RoHS-compliant, commercial-grade construction with JESD201 Class 1A whisker resistance.

BZW04-23B-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
23.1V
Voltage - Breakdown (Min):
25.7V
Voltage - Clamping (Max) @ Ipp:
37.5V
Current - Peak Pulse (10/1000µs):
10.7A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-23B-E3/54 FAQ

1.How can I place an order for BZW04-23B-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-23B-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-23B-E3/54 reliable?

The price and inventory of BZW04-23B-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-23B-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-23B-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-23B-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-23B-E3/54?

BZW04-23B-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-23B-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-23B-E3/54?

For technical support, including BZW04-23B-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-23B-E3/54 requirements.

6.How does Aetrix verify that BZW04-23B-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-23B-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-23B-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-23B-E3/54?

All BZW04-23B-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-23B-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-23B-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-23B-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-23B-E3/54 Tags

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