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Taiwan Semiconductor Corporation BZW04-26

Part No.:
BZW04-26
Manufacturer:
Taiwan Semiconductor Corporation
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-26.pdf
Description:
TVS DIODE 25.6VWM 41.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,197

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Product details

Overview

BZW04-26 from Taiwan Semiconductor is a unidirectional transient voltage suppressor (TVS) diode designed for high-energy surge protection in DC power rails and signal lines. It features a 25.6 V working stand-off voltage, 28.5–31.5 V breakdown voltage at 1 mA test current, 41.5 V maximum clamping voltage at 9.6 A peak pulse current, and 400 W peak pulse power rating per 10/1000 µs waveform - deployed in automotive lighting control and industrial sensor interface circuits.

For engineers reviewing the BZW04-26 datasheet, BZW04-26 pinout, BZW04-26 application, or BZW04-26 equivalent, key selection criteria include clamping voltage margin vs. protected IC's absolute maximum rating, junction temperature derating above 25°C, unidirectional polarity marking, DO-41 lead-form compatibility with through-hole PCB layouts, and AEC-Q101 qualification status for automotive-grade reliability validation.

Technical Context

The BZW04-26 operates as a silicon avalanche diode with low dynamic impedance during transient events, enabling rapid voltage clamping within nanoseconds. Its 1 mA breakdown test current and 0.097 %/°C temperature coefficient of VBR ensure stable threshold behavior across automotive (-40°C to +125°C ambient) and industrial operating ranges.

Rated for 400 W non-repetitive peak pulse power (10/1000 µs), it sustains 9.6 A impulse current while limiting voltage to ≤41.5 V - critical for protecting 24 V systems where downstream ICs tolerate ≤45 V absolute maximum. Thermal resistance values (RθJL = 60 °C/W, RθJA = 100 °C/W) define safe steady-state power dissipation limits under PCB copper pad constraints.

Key Specifications

Parameter Value and Actual Design Meaning
VWM25.6 V - Maximum continuous reverse voltage before leakage exceeds 1 µA; sets upper limit for normal operation in 24 V nominal systems.
VBR @ IT = 1 mA28.5–31.5 V - Avalanche breakdown range defining reliable turn-on threshold; ensures consistent clamping onset across production lots.
VC @ IPP = 9.6 A≤41.5 V - Clamped voltage during 10/1000 µs surge; must remain below protected device's absolute max rating (e.g., 45 V MCU I/O).
PPK400 W - Peak pulse power handling capability; determines survivability against ISO 7637-2 Pulse 1/2a/5a transients in automotive environments.
Junction Temp Range−55°C to +175°C - Enables use in under-hood automotive modules and industrial motor drives with high thermal stress.
PackageDO-204AL (DO-41) - Standard through-hole package with tin-plated leads; compatible with wave soldering and manual rework.

Pinout & Package

DO-204AL (DO-41) package: axial-leaded, glass-passivated silicon junction, cathode indicated by band marking. Lead length 9.5 mm, weight ≈0.300 g, UL 94V-0 molding compound.

Pin/Terminal Circuit Role Design Meaning
AnodeForward conduction path / low-impedance return during positive transientsConnected to system ground or low-side reference; carries surge current to earth during clamping.
CathodeReverse-biased terminal / clamping nodeConnected to protected line (e.g., 24 V rail); voltage rise beyond VWM triggers avalanche conduction to clamp.

Key Features

Feature Design Value
AEC-Q101 qualified option availableBZW04-26H variant meets stress testing requirements for automotive electronics including temperature cycling, HTRB, and ESD.
Low clamping ratio (VC/VBR)≤1.45 - Ensures minimal overvoltage exposure to protected ICs during fast transients like EFT or load dump.
Ultra-low reverse leakage<1 µA at 25.6 V - Prevents measurable power loss or bias shift in always-on 24 V monitoring circuits.
Fast response time<1 ns - Reacts before most microsecond-scale transients (e.g., relay coil flyback) can damage downstream components.

Applications

Automotive Lighting Control Industrial Sensor Interface

Use Scenario: Protecting LED driver ICs and MOSFET gate drivers from inductive kickback during headlamp switching.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between 24 V supply rail and ground, clamping voltage spikes up to 400 W.

Use Value: Prevents latch-up or gate oxide rupture in driver ICs by limiting transient voltage to ≤41.5 V during 10/1000 µs surges.

Use Scenario: Safeguarding 4–20 mA current loop transmitters from ESD and electrical fast transients in factory automation.

IC Role / Device Role / Timing Role: TVS mounted across loop supply terminals to shunt >8 kV contact ESD pulses per IEC 61000-4-2.

Use Value: Maintains loop integrity with <1 µA leakage at 25.6 V, avoiding output current error or calibration drift.

Power Supply Input Protection Motor Drive Gate Driver Protection

Use Scenario: Front-end surge suppression for 24 V DC-DC converters in railway signaling equipment.

IC Role / Device Role / Timing Role: Primary clamping device on input rail, absorbing ISO 16750-2 Pulse 5a load dump energy.

Use Value: Withstands 400 W peak power and 175°C junction temperature, enabling reliable operation without thermal shutdown.

Use Scenario: Protecting high-side N-channel MOSFET gate drivers from Miller-induced voltage spikes during IGBT switching.

IC Role / Device Role / Timing Role: TVS connected between gate and source to clamp dv/dt-induced overshoot exceeding VGS(max).

Use Value: Fast <1 ns response prevents false turn-on; 41.5 V clamping stays safely below typical 20 V gate oxide rating.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ26ADO-214AA package (SMB), 26 V VWM, 400 W rating, but higher VC = 42.1 V at 9.5 ASurface-mount only; requires reflow-compatible layout; less suitable for through-hole legacy designsSelect when board space is constrained and SMT assembly is standard; verify PCB thermal relief for 100 °C/W RθJA.
P6KE27ADO-15 package, 27 V VWM, lower 600 W rating but slower response and higher VC = 45.7 V at 13.1 AHigher clamping voltage reduces safety margin for 24 V systems; not AEC-Q101 qualifiedAcceptable for cost-sensitive industrial use where 45.7 V clamping remains within protected IC limits; avoid in automotive.

Compared with SMBJ26A and P6KE27A, the BZW04-26 offers tighter clamping (41.5 V), DO-41 through-hole compatibility, and optional AEC-Q101 qualification - making it optimal for automotive and ruggedized industrial designs requiring proven mechanical robustness and precise voltage limiting.

Availability

BZW04-26 is available at Aetrix Electronics and suitable for automotive lighting control, industrial sensor interfaces, and 24 V power supply input protection requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for BZW04-26 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, specializing in high-reliability power devices and protection components.

The BZW04 series was developed specifically for automotive and industrial transient suppression, emphasizing AEC-Q101 compliance, tight parameter distribution, and robust thermal performance in legacy through-hole packages.

FAQ

What is the polarity configuration of the BZW04-26?

The BZW04-26 is a unidirectional TVS diode, with cathode identified by a band marking on the DO-41 package body. It conducts in reverse bias during overvoltage events and blocks forward current up to its rated IFSM of 40 A. This polarity enables precise clamping on positive-going transients in DC power rails - a key design feature confirmed in the BZW04-26 datasheet's marking diagram and electrical characteristics table.

Does the BZW04-26 meet automotive qualification standards?

The standard BZW04-26 is not AEC-Q101 qualified, but the BZW04-26H variant - identifiable by the "H" suffix in the ordering code - is fully AEC-Q101 certified. This includes testing for temperature cycling, high-temperature reverse bias, and ESD per JESD22-A114. Engineers selecting BZW04-26 for automotive applications must specify the H-suffix version to ensure compliance with automotive reliability requirements.

What is the maximum clamping voltage of the BZW04-26 under surge conditions?

The BZW04-26 has a maximum clamping voltage (VC) of 41.5 V at a peak pulse current (IPP) of 9.6 A, measured using the standardized 10/1000 µs double-exponential waveform. This value is guaranteed across the full operating temperature range and defines the upper voltage bound imposed on protected circuitry during surge events - a critical parameter verified in the BZW04-26's Maximum Ratings and Electrical Characteristics table.

How does the BZW04-26 compare to bidirectional variants like BZW04-26B?

The BZW04-26 is unidirectional and intended for DC line protection, whereas BZW04-26B is bidirectional and suited for AC or dual-polarity signal lines. They share identical VWM, VBR, and VC ratings, but differ in polarity marking and application scope. Using BZW04-26 in place of BZW04-26B on an AC line would result in forward conduction during negative half-cycles - a functional mismatch confirmed in the BZW04-26's polarity specification and mechanical data section.

What is the thermal resistance profile of the BZW04-26?

The BZW04-26 exhibits a junction-to-lead thermal resistance (RθJL) of 60 °C/W and a junction-to-ambient resistance (RθJA) of 100 °C/W when mounted on a PCB with 10 mm lead lengths. These values are measured per JEDEC standards and directly impact steady-state power dissipation limits - for example, at 75°C lead temperature, the device supports 1 W continuous power, as specified in the Absolute Maximum Ratings table for the BZW04-26.

BZW04-26 Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Package/Case:
DO-204AL, DO-41, Axial
Series:
BZW04
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
25.6V
Voltage - Breakdown (Min):
28.5V
Voltage - Clamping (Max) @ Ipp:
41.5V
Current - Peak Pulse (10/1000µs):
9.6A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-26 FAQ

1.How can I place an order for BZW04-26 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-26 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-26 reliable?

The price and inventory of BZW04-26 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-26 is usually 5 days.

3.What payment methods are accepted for BZW04-26?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-26 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-26?

BZW04-26 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-26 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-26?

For technical support, including BZW04-26 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-26 requirements.

6.How does Aetrix verify that BZW04-26 is sourced from the original manufacturer or authorized distributors?

All BZW04-26 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-26 meets industry standards.

7.What is the process for return or replacement of BZW04-26?

All BZW04-26 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-26, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-26 part is unused and in its original packaging.

Return procedure for BZW04-26:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-26 Tags

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