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Taiwan Semiconductor Corporation BZW04-48

Part No.:
BZW04-48
Manufacturer:
Taiwan Semiconductor Corporation
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-48.pdf
Description:
TVS DIODE 47.8VWM 77VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,104

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Product details

Overview

BZW04-48 from Taiwan Semiconductor is a unidirectional transient voltage suppressor (TVS) diode designed for high-energy surge protection in DC power rails and signal lines. It features a 47.8 V working stand-off voltage, 53.2–58.8 V breakdown voltage at 1 mA, 77.0 V maximum clamping voltage at 5.2 A peak pulse current, and 400 W peak pulse power rating per 10/1000 µs waveform - deployed in automotive lighting control and industrial sensor interface circuits.

For engineers reviewing the BZW04-48 datasheet, BZW04-48 pinout, BZW04-48 application, or BZW04-48 equivalent, key selection criteria include clamping voltage margin relative to protected IC VDD, leakage current below 1 µA at 47.8 V, DO-41 package thermal performance (RθJA = 100 °C/W), and AEC-Q101 qualification status for automotive-grade reliability validation.

Technical Context

The BZW04-48 operates as a unidirectional avalanche diode, triggering when reverse voltage exceeds its 53.2–58.8 V breakdown range under 1 mA test current. Its low dynamic impedance enables rapid clamping response (<1 ns) to EFT and lightning-induced transients.

It sustains 400 W non-repetitive surge energy at 25 °C with derating above ambient temperature per Fig.2, and exhibits 0.103 %/°C VBR temperature coefficient - critical for stable clamping across -55 °C to +175 °C junction operation.

Key Specifications

ParameterValue and Actual Design Meaning
VWM47.8 V - Maximum continuous reverse operating voltage before leakage rises significantly
VBR @ IT=1 mA53.2–58.8 V - Voltage at which device enters avalanche conduction; defines minimum overvoltage threshold
VC @ IPP=5.2 A77.0 V - Clamped voltage during 10/1000 µs surge; must stay below protected IC absolute max rating
PPK400 W - Peak surge power handling capability under standardized 1 ms pulse waveform
IR @ VWM<1 µA - Reverse leakage ensures minimal standby power loss and signal integrity in high-impedance nodes
TJ Range-55 to +175 °C - Enables deployment in under-hood automotive and industrial environments without derating

Pinout & Package

Package: DO-204AL (DO-41), axial-leaded, epoxy-molded case with cathode band marking. Leads are pure tin-plated, solderable per J-STD-002, and meet JESD 201 Class 2 whisker resistance.

Pin/TerminalCircuit RoleDesign Meaning
AnodeGround reference terminalConnected to system ground or low-side return path; completes clamping loop during surge
CathodeProtected line inputConnected to line being protected (e.g., 48 V rail); conducts surge current to ground when VAK > VBR

Key Features

FeatureDesign Value
AEC-Q101 qualified option availableEnables direct use in automotive power modules and body control units without additional qualification effort
400 W peak pulse power (10/1000 µs)Withstands ISO 7637-2 Pulse 1/2a/3a surges and IEC 61000-4-5 Level 3 transients on 48 V systems
Clamping voltage ≤77.0 V at 5.2 AProvides ≥10 V margin below typical 85 V automotive load-dump tolerance limits
Leakage <1 µA at 47.8 VMinimizes quiescent current impact on always-on battery-connected circuits

Applications

Automotive Lighting ControlIndustrial 48 V Sensor Interface

Use Scenario: Protecting LED driver ICs and MOSFET gate drivers from load dump and inductive kickback in headlamp modules.

IC Role / Device Role: Unidirectional TVS placed between 48 V supply rail and ground to clamp transients before they reach downstream regulators and controllers.

Use Value: Prevents latch-up or permanent damage to 60 V-rated ICs by limiting surge voltage to 77.0 V with sub-µA leakage at nominal 48 V operation.

Use Scenario: Safeguarding analog front-end inputs of 4–20 mA transmitters powered from 48 V industrial buses against EFT bursts and cable discharge events.

IC Role / Device Role: TVS mounted at connector entry point to shunt fast transients before reaching precision op-amps and ADCs.

Use Value: Maintains signal integrity with <1 µA leakage at 47.8 V and clamps 5.2 A surges to ≤77.0 V - within safe operating area of 100 V-rated signal chain components.

Telecom Power Supply InputEV Onboard Charger Auxiliary Rail

Use Scenario: Secondary-side transient suppression on +48 V telecom rectifier outputs feeding PoE injectors and baseband processors.

IC Role / Device Role: Standoff-rated TVS absorbing coupled surges from AC mains or Ethernet cabling without affecting steady-state regulation.

Use Value: Delivers 400 W surge immunity while adding negligible capacitance (<100 pF at zero bias) to avoid degrading high-frequency ripple rejection.

Use Scenario: Overvoltage protection on 48 V auxiliary supply rail powering MCU, CAN transceivers, and cooling fans in EV onboard chargers.

IC Role / Device Role: Primary-line TVS placed upstream of DC/DC converters to prevent cascade failure during battery disconnect transients.

Use Value: Operates reliably from -40 °C to +125 °C ambient with 0.103 %/°C VBR drift - ensuring consistent clamping across vehicle thermal zones.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ48ASame DO-214AA package; 48 V VWM, 70 V VC @ 5.7 A; lower RθJA (75 °C/W) but no AEC-Q101 variantPreferred for space-constrained PCBs where SMB footprint is mandated; less suitable for under-hood automotive due to qualification gapSelect SMBJ48A only if board layout requires SMC/SMB package and AEC-Q101 is not required
P6KE48ADO-15 package; identical VWM/VC specs but 600 W rating; higher thermal resistance (RθJA = 125 °C/W)Better suited for infrequent high-energy surges (e.g., lightning) but less optimal for repetitive EFT in automotive ECUsChoose P6KE48A when surge duty cycle is low and legacy DO-15 footprint compatibility is needed

Compared with SMBJ48A and P6KE48A, the BZW04-48 offers AEC-Q101 qualification in the cost-effective DO-41 package, balanced clamping performance (77.0 V), and superior thermal management (RθJA = 100 °C/W) - making it optimal for volume automotive and industrial 48 V systems requiring long-term reliability validation.

Availability

BZW04-48 is available at Aetrix Electronics and suitable for automotive lighting control, industrial 48 V sensor interfaces, and telecom power supply inputs requiring stable component supply, traceable sourcing, and lifecycle continuity support.

Supply support for BZW04-48 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated semiconductor manufacturer specializing in discrete power devices, TVS diodes, and rectifiers with global distribution and AEC-Q101 certification capability.

The BZW04 series is part of TSC's automotive-grade TVS portfolio, engineered specifically for robust transient suppression in 12 V to 48 V automotive and industrial power systems - emphasizing low leakage, precise VBR tolerance, and high-temperature reliability.

FAQ

What is the maximum clamping voltage of the BZW04-48 under standard surge conditions?

The BZW04-48 has a maximum clamping voltage (VC) of 77.0 V when subjected to a 10/1000 µs surge waveform with a peak current (IPP) of 5.2 A. This value is measured per ANSI/IEEE C62.35 standards and ensures reliable protection for 60–85 V-rated downstream components. The BZW04-48 maintains this clamping performance across its full operating temperature range from -55 °C to +175 °C.

Is the BZW04-48 available in an AEC-Q101 qualified version?

Yes, the BZW04-48H variant is AEC-Q101 qualified and marked with "H" in the ordering code. This qualification confirms compliance with stress tests including temperature cycling, high-temperature operating life, and unbiased highly accelerated stress testing - making the BZW04-48H suitable for automotive powertrain and body electronics. Standard BZW04-48 is not AEC-Q101 qualified unless ordered as BZW04-48H.

What is the reverse leakage current specification for the BZW04-48 at its working voltage?

The BZW04-48 specifies a maximum reverse leakage current (IR) of 1 µA when biased at its working stand-off voltage (VWM) of 47.8 V. This ultra-low leakage minimizes power loss in always-on circuits and preserves signal integrity in high-impedance sensor interfaces. Measured at 25 °C, leakage remains well below 5 µA across the full -55 °C to +125 °C ambient range.

Which package type does the BZW04-48 use, and what are its mechanical highlights?

The BZW04-48 uses the DO-204AL (DO-41) axial-leaded package with epoxy molding rated UL 94V-0. Its leads are pure tin-plated and compliant with J-STD-002 solderability requirements. The device weighs approximately 0.300 g and meets JESD 201 Class 2 whisker resistance. Polarity is indicated by a cathode band, and the package supports mounting on 5 × 5 mm copper pads for optimal thermal dissipation.

How does the BZW04-48 compare to the BZW04-48B bidirectional variant?

The BZW04-48 is unidirectional, while BZW04-48B is bidirectional - meaning the latter clamps in both polarities and lacks anode/cathode distinction. The BZW04-48 provides lower leakage and sharper turn-on for DC rail protection, whereas BZW04-48B suits AC-coupled or floating signal lines. Both share identical VWM (47.8 V), VBR (53.2–58.8 V), and VC (77.0 V) specs, but BZW04-48B exhibits symmetric clamping behavior essential for differential bus protection like RS-485.

BZW04-48 Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Package/Case:
DO-204AL, DO-41, Axial
Series:
BZW04
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
47.8V
Voltage - Breakdown (Min):
53.2V
Voltage - Clamping (Max) @ Ipp:
77V
Current - Peak Pulse (10/1000µs):
5.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-48 FAQ

1.How can I place an order for BZW04-48 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-48 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-48 reliable?

The price and inventory of BZW04-48 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-48 is usually 5 days.

3.What payment methods are accepted for BZW04-48?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-48 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-48?

BZW04-48 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-48 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-48?

For technical support, including BZW04-48 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-48 requirements.

6.How does Aetrix verify that BZW04-48 is sourced from the original manufacturer or authorized distributors?

All BZW04-48 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-48 meets industry standards.

7.What is the process for return or replacement of BZW04-48?

All BZW04-48 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-48, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-48 part is unused and in its original packaging.

Return procedure for BZW04-48:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-48 Tags

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