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STMicroelectronics BZW04-48RL

Part No.:
BZW04-48RL
Manufacturer:
STMicroelectronics
Category:
TVS Diodes
Package:
DO-204AC, DO-15, Axial
Datasheet:
AetrixBZW04-48RL.pdf
Description:
TVS DIODE 47.8VWM 77VC DO15
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,551

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Product details

Overview

BZW04-48RL from STMicroelectronics is a unidirectional transient voltage suppression (TVS) diode in DO-15 package, designed to clamp ESD and surge transients up to 400 W (10/1000 µs) with a standoff voltage of 47.8 V (min) and clamping voltage of 77.0 V at 5.2 A. It operates from −55 °C to +175 °C and meets IEC 61000-4-2 (30 kV air/contact discharge) and IEC 61000-4-4 level 4 (4 kV) standards for industrial power supply protection.

For engineers reviewing the BZW04-48RL datasheet, BZW04-48RL pinout, BZW04-48RL application, or BZW04-48RL equivalent, key selection criteria include its 47.8 V breakdown voltage, 77.0 V clamping at 5.2 A, 1 µA max leakage at VRM, 3.50 Ω dynamic resistance, and DO-15 mechanical compatibility with high-reliability SMPS and telecom front-end circuits.

Technical Context

This TVS diode uses planar junction technology to achieve low leakage (<1 µA at VRM), stable high-temperature operation (Tj up to +175 °C), and repeatable clamping performance across surge waveforms (10/1000 µs and 8/20 µs). Its unidirectional configuration enables asymmetric overvoltage protection on DC rails where reverse polarity is not expected.

The device's thermal design supports sustained reliability under repeated surges: peak pulse power drops predictably with junction temperature (e.g., 230 W at Tj = 175 °C for 10/1000 µs), and its DO-15 package provides defined thermal impedance (Zth(j-a) ≈ 100 °C/W for single pulse on FR4) for PCB-level thermal management.

Key Specifications

ParameterValue and Actual Design Meaning
Standoff Voltage (VRM)47.8 V min - ensures reliable blocking during normal 48 V DC operation without leakage-induced stress
Breakdown Voltage (VBR)47.8–53.2 V at 1 mA - defines precise conduction onset for predictable surge clamping threshold
Clamping Voltage (VCL)77.0 V at 5.2 A (10/1000 µs) - limits downstream IC voltage stress to safe levels during surge events
Peak Pulse Power400 W (10/1000 µs), 100 W (8/20 µs) - determines maximum energy absorption capability per waveform standard
Leakage Current (IRM)≤1 µA at VRM - minimizes standby power loss and avoids false triggering in low-power systems
Dynamic Resistance (RD)3.50 Ω - governs VCL rise slope under increasing surge current, critical for voltage margining
Junction Temperature Range−55 °C to +175 °C - enables deployment in automotive engine bays and industrial power converters

Pinout & Package

DO-15 (JEDEC DO-204AC) package: axial leaded, epoxy-molded, matte tin-plated leads. Dimensions: A = 6.05–6.75 mm (body length), B = 26–31 mm (lead spacing), C = 2.95–3.53 mm (diameter), D = 0.71–0.88 mm (lead diameter).

Pin/TerminalCircuit RoleDesign Meaning
Anode (cathode-banded end)DC input reference nodeConnected to ground or low-side return path; defines unidirectional conduction direction
Cathode (banded end)Protected line connectionConnected to 48 V rail; conducts surge current to ground when V > VBR

Key Features

FeatureDesign Value
High-Temperature OperationRated for continuous operation up to +175 °C junction temperature-enables use in thermally constrained power supplies
Low-Leakage Planar Junction≤1 µA IRM at VRM-reduces standby power loss and prevents false triggering in battery-backed systems
IEC 61000-4-2 Compliance30 kV air/contact discharge-meets industrial and telecom ESD immunity requirements without external filtering
Controlled Clamping Slope3.50 Ω RD-ensures predictable VCL increase vs. IPP, simplifying downstream voltage margin analysis
Reflow-Compatible Lead FinishMatte tin plating-supports Pb-free reflow soldering per J-STD-020 MSL level 1 with 260 °C max lead temperature

Applications

Industrial SMPS Input ProtectionTelecom 48 V DC Distribution

Use Scenario: Protecting AC/DC converter primary-side rectifier outputs and secondary-side 48 V distribution buses against lightning-induced surges and load dump transients.

IC Role / Device Role / Timing Role: Unidirectional TVS diode placed between 48 V rail and chassis ground to clamp positive-going transients above 53.2 V.

Use Value: Limits transient voltage to ≤77.0 V at 5.2 A, preventing damage to downstream DC-DC controllers and PMICs rated for 60 V absolute maximum.

Use Scenario: Safeguarding Ethernet-powered (PoE) midspan injectors and PSE controllers against cable discharge events and induced surges on 48 V data lines.

IC Role / Device Role / Timing Role: Standoff protector on powered pair inputs, conducting only during overvoltage events exceeding 47.8 V.

Use Value: With 1 µA leakage at 48 V, it avoids degrading PoE detection accuracy while clamping 4 kV IEC 61000-4-4 bursts to safe levels.

Automotive Body Control Module (BCM)Server PSU Front-End Protection

Use Scenario: Protecting LIN bus transceivers and microcontroller I/O pins connected to 48 V auxiliary power domains in 48 V mild-hybrid vehicles.

IC Role / Device Role / Timing Role: Localized TVS on 48 V supply rail feeding BCM logic, placed adjacent to LDO input capacitors.

Use Value: Operates reliably at +175 °C ambient, surviving under-hood thermal cycling while maintaining <77 V clamping during load dump pulses.

Use Scenario: Guarding redundant 48 V backplane inputs in enterprise server PSUs against hot-swap transients and cross-coupled noise from adjacent modules.

IC Role / Device Role / Timing Role: Primary surge limiter on 48 V input before bulk capacitance and active OR-ing FETs.

Use Value: 400 W peak pulse rating handles multiple sequential hot-plug events without degradation; DO-15 axial form factor allows vertical mounting for optimal creepage.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ48ADO-214AA package; 48 V VBR; 79.5 V VCL @ 5.0 A; 600 W (10/1000 µs)Higher power rating but larger footprint; lower thermal resistance due to surface-mount pad areaSelect when board space permits larger SMD package and higher surge margin is required
P6KE48ADO-15 package; 48 V VBR; 77.0 V VCL @ 5.2 A; 600 W (10/1000 µs); higher leakage (5 µA)Same axial form factor but wider tolerance (±10% VBR) and elevated leakage affects low-power monitoring circuitsSelect only for cost-sensitive legacy designs where 5 µA leakage is acceptable

Compared with SMBJ48A and P6KE48A, BZW04-48RL offers tighter VBR tolerance (±5.5%), lower leakage (1 µA), and optimized thermal performance in DO-15 for high-reliability 48 V systems-making it preferable where precision clamping and long-term stability are critical.

Availability

BZW04-48RL is available at Aetrix Electronics and suitable for industrial SMPS input protection, telecom 48 V DC distribution, and automotive body control modules requiring stable component supply and full traceability.

Supply support for BZW04-48RL includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

STMicroelectronics is a global semiconductor leader headquartered in Geneva, Switzerland, designing and manufacturing analog, digital, and mixed-signal ICs for automotive, industrial, and power applications.

The BZW04 series belongs to ST's high-reliability TVS portfolio, engineered specifically for robust surge immunity in demanding 48 V power architectures-including telecom infrastructure, server PSUs, and next-generation vehicle electrical systems.

FAQ

What is the maximum surge current the BZW04-48RL can handle?

The BZW04-48RL sustains 5.2 A peak pulse current (IPP) under 10/1000 µs waveform at 77.0 V clamping voltage. For 8/20 µs transients, it handles up to 23 A (calculated from 100 W peak power and VCL), verified per IEC 61000-4-5 test conditions in the DS0660 datasheet.

Is BZW04-48RL suitable for bidirectional signal line protection?

No-BZW04-48RL is unidirectional and intended only for DC rail protection. For bidirectional applications like RS-485 or USB data lines, ST offers the BZW04-48B variant, which features symmetrical clamping in both polarities and identical VBR/VCL specs.

How does junction temperature affect clamping voltage?

VCL increases linearly with junction temperature: VCL(Tj) = VCL(25 °C) × [1 + αT × (Tj − 25)], where αT = 10.3 × 10⁻⁴ /°C. At 175 °C, VCL rises by ~15%, reaching ~88.6 V at 5.2 A-critical for margining in high-ambient environments.

Can BZW04-48RL be used in lead-free reflow processes?

Yes-its matte tin-plated leads comply with J-STD-020 MSL level 1 and support peak reflow temperatures up to 245 °C for ≤30 seconds. The recommended profile (Figure 20, DS0660 Rev 4) specifies ramp rates ≤3 °C/s and dwell time within 217–245 °C for 60–90 seconds.

BZW04-48RL Specifications

Product attributes
Attribute value
Manufacturer:
STMicroelectronics
Package/Case:
DO-204AC, DO-15, Axial
Series:
BZW04, TRANSIL™
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
47.8V
Voltage - Breakdown (Min):
53.2V
Voltage - Clamping (Max) @ Ipp:
77V
Current - Peak Pulse (10/1000µs):
5.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
320pF @ 1MHz
Operating Temperature:
-
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AC (DO-15)

BZW04-48RL FAQ

1.How can I place an order for BZW04-48RL through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-48RL on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-48RL reliable?

The price and inventory of BZW04-48RL are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-48RL is usually 5 days.

3.What payment methods are accepted for BZW04-48RL?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-48RL transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-48RL?

BZW04-48RL orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-48RL order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-48RL?

For technical support, including BZW04-48RL datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-48RL requirements.

6.How does Aetrix verify that BZW04-48RL is sourced from the original manufacturer or authorized distributors?

All BZW04-48RL products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-48RL meets industry standards.

7.What is the process for return or replacement of BZW04-48RL?

All BZW04-48RL units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-48RL, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-48RL part is unused and in its original packaging.

Return procedure for BZW04-48RL:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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