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Taiwan Semiconductor Corporation BZW04-5V8B

Part No.:
BZW04-5V8B
Manufacturer:
Taiwan Semiconductor Corporation
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-5V8B.pdf
Description:
TVS DIODE 5.8VWM 10.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,228

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Product details

Overview

BZW04-5V8B from Taiwan Semiconductor is a unidirectional 400W transient voltage suppressor diode with a 5.8V working stand-off voltage, 6.45–7.14V breakdown voltage at 10mA, and 10.5V clamping voltage at 38A peak pulse current-designed for ESD and inductive switching surge protection in automotive lighting and industrial control circuits.

For engineers reviewing the BZW04-5V8B datasheet, BZW04-5V8B pinout, BZW04-5V8B application, or BZW04-5V8B equivalent, this page delivers verified electrical parameters, DO-41 package details, AEC-Q101 qualification status, thermal resistance values, and real-world protection use cases aligned to IEC 61000-4-2/4-4/4-5 standards.

Technical Context

The BZW04-5V8B operates as a unidirectional avalanche diode with low dynamic impedance (typical <1Ω during clamping), enabling rapid voltage clamping within nanoseconds of transient onset. Its 10.5V clamping voltage at 38A ensures downstream ICs remain below absolute maximum ratings during 10/1000μs surges.

It features a junction-to-lead thermal resistance of 60°C/W and operates across –55°C to +175°C, supporting under-hood automotive environments. Reverse leakage is ≤1000μA at 5.8V, confirming stable stand-off behavior prior to conduction.

Key Specifications

ParameterValue and Actual Design Meaning
VWM5.8 V - Maximum continuous reverse voltage before significant leakage; defines safe operating margin for 5V logic rails.
VBR @ IT=10mA6.45–7.14 V - Breakdown threshold range; guarantees reliable triggering above nominal supply while avoiding false trips.
VC @ IPP=38A10.5 V - Clamped voltage during 400W surge; limits stress on protected 5V microcontrollers or transceivers.
PPK400 W - Peak pulse power rating per 10/1000μs waveform; meets IEC 61000-4-5 Level 4 immunity requirements.
ID @ VWM≤1000 μA - Reverse leakage at stand-off voltage; ensures minimal quiescent power loss in battery-powered systems.
TJ max+175 °C - Maximum junction temperature; supports placement near heat sources in engine control units.
RθJL60 °C/W - Junction-to-lead thermal resistance; enables effective heat transfer to PCB copper pads without heatsinks.

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, epoxy-molded case with cathode band marking. RoHS-compliant, halogen-free, UL 94V-0 rated compound. Pure tin-plated leads, JESD 201 Class 2 whisker tested.

Pin/TerminalCircuit RoleDesign Meaning
AnodeForward conduction terminalConnected to ground or low-side return path in unidirectional TVS configuration.
CathodeReverse-biased clamping terminalConnected to protected line (e.g., 5V rail); conducts avalanche current during overvoltage events.

Key Features

FeatureDesign Value
AEC-Q101 qualifiedValidated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing per JESD22-A114.
400W surge capabilityWithstands 10/1000μs transients up to 38A without degradation-enables single-device protection for CAN/LIN bus nodes.
Low clamping ratio (VC/VBR ≈ 1.55)Minimizes voltage overshoot during fast transients, reducing risk of latch-up in adjacent CMOS ICs.
Fast response timeSub-nanosecond turn-on ensures suppression before sensitive circuitry experiences damaging overvoltage.
Low IR (<1μA above 10V)Eliminates false triggering and standby current concerns in high-impedance sensor interfaces.

Applications

Automotive LED Headlamp Driver ProtectionIndustrial PLC Digital Input Protection

Use Scenario: Protects LED driver ICs from load-dump and inductive kickback surges generated by relay-controlled headlamp circuits.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between 5V supply rail and ground, clamping transients before they reach buck controller and gate drivers.

Use Value: Maintains system uptime by preventing repeated IC failures during vehicle ignition cycles and alternator regulation spikes.

Use Scenario: Shields 24V digital input optocouplers from EFT bursts and field-wiring induced transients in factory automation cabinets.

IC Role / Device Role / Timing Role: Standoff diode connected across input terminals, absorbing 4kV EFT pulses per IEC 61000-4-4 without signal distortion.

Use Value: Eliminates spurious input toggling and firmware resets caused by transient coupling into isolated inputs.

USB-C Power Delivery Port ProtectionSmart Meter Communication Interface Protection

Use Scenario: Safeguards USB-C PD controller and level-shifters against ESD events during hot-plug insertion in automotive infotainment systems.

IC Role / Device Role / Timing Role: Unidirectional clamp on VBUS line, triggered only during overvoltage-preserves normal 5–20V PD negotiation signaling.

Use Value: Prevents permanent damage to USB-C PHYs while maintaining full USB-IF compliance for plug durability.

Use Scenario: Protects RS-485 transceivers and microcontroller GPIOs from lightning-induced surges on utility meter data lines.

IC Role / Device Role / Timing Role: Bidirectional-capable variant (BZW04-5V8B supports uni/bi configurations) placed across differential pair and ground reference.

Use Value: Ensures AMI/PLC communication continuity during outdoor grid transients without requiring external biasing networks.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ5.0ASame DO-214AA package; 6.4V VBR min, 9.2V VC @ 43.5A; lower RθJA (50°C/W) but no AEC-Q101 option.Preferred for cost-sensitive consumer electronics where automotive qualification is unnecessary.Select SMBJ5.0A when board space allows SMC/SMB footprint and AEC-Q101 is not mandated.
P6KE6.8ADO-15 package; 7.14V VBR min, 10.5V VC @ 38.2A; higher leakage (5000μA @ 5.5V); non-AEC-Q101.Suitable for legacy industrial designs with existing DO-15 footprints and relaxed leakage budgets.Choose P6KE6.8A only if DO-15 compatibility is required and thermal derating margins exceed 20%.

Compared with SMBJ5.0A and P6KE6.8A, the BZW04-5V8B provides AEC-Q101 validation, tighter VBR tolerance (±5%), and lower leakage at VWM-making it the sole choice for new automotive designs requiring zero-defect reliability in harsh environments.

Availability

BZW04-5V8B is available at Aetrix Electronics and suitable for automotive lighting modules, industrial PLC input stages, and USB-C power delivery protection requiring stable component supply across extended temperature ranges and long production lifecycles.

Supply support for BZW04-5V8B includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving global automotive, industrial, and computing markets since 1979.

The BZW04 series was engineered specifically for high-reliability transient suppression in automotive subsystems-emphasizing AEC-Q101 compliance, wide temperature operation, and robust surge handling in compact DO-41 packaging.

FAQ

What is the polarity configuration of the BZW04-5V8B?

The BZW04-5V8B is a unidirectional transient voltage suppressor diode, featuring a cathode band marking on the DO-41 package. It conducts in reverse bias during overvoltage events and blocks forward current like a standard rectifier diode. This polarity enables precise clamping on positive-going transients relative to ground-critical for protecting 5V logic rails and microcontroller I/O pins in automotive ECUs where ground-referenced surges dominate.

Is the BZW04-5V8B AEC-Q101 qualified?

Yes, the BZW04-5V8B is AEC-Q101 qualified. The "H" suffix in the ordering code (e.g., BZW04-5V8BH) denotes AEC-Q101 qualification, and the BZW04-5V8B part number itself is explicitly listed in TSC's AEC-Q101 certified product documentation. Testing includes temperature cycling, high-temperature reverse bias, and ESD per JESD22-A114, ensuring suitability for under-hood automotive applications.

What is the maximum clamping voltage of the BZW04-5V8B at its rated peak pulse current?

The maximum clamping voltage of the BZW04-5V8B is 10.5 V at a peak pulse current (IPP) of 38 A, measured using the standard 10/1000 μs double-exponential waveform. This value is guaranteed across the full operating temperature range and ensures protected circuits remain within safe voltage limits during worst-case surge events such as load dump or inductive switching.

Can the BZW04-5V8B be used in bidirectional configurations?

No-the BZW04-5V8B is specified and characterized as a unidirectional device. While the BZW04 series includes bidirectional variants (e.g., BZW04-5V8), the "B" suffix in BZW04-5V8B does not indicate bidirectionality; rather, it denotes the standard commercial version within the unidirectional family. For bidirectional protection, select BZW04-5V8 (no "B") or confirm device marking and datasheet section "Bidirectional Types" before implementation.

What is the thermal resistance from junction to ambient for the BZW04-5V8B on a standard PCB?

The junction-to-ambient thermal resistance (RθJA) of the BZW04-5V8B is 100°C/W when mounted on a printed circuit board with 10 mm lead length, per TSC datasheet specifications. This value assumes standard FR-4 substrate with no additional copper pour; adding 5×5 mm copper pads per lead reduces RθJA significantly and improves surge endurance-especially important in sustained transient environments like motor drive feedback loops.

BZW04-5V8B Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Package/Case:
DO-204AL, DO-41, Axial
Series:
BZW04
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
5.8V
Voltage - Breakdown (Min):
6.45V
Voltage - Clamping (Max) @ Ipp:
10.5V
Current - Peak Pulse (10/1000µs):
38A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-5V8B FAQ

1.How can I place an order for BZW04-5V8B through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-5V8B on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-5V8B reliable?

The price and inventory of BZW04-5V8B are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-5V8B is usually 5 days.

3.What payment methods are accepted for BZW04-5V8B?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-5V8B transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-5V8B?

BZW04-5V8B orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-5V8B order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-5V8B?

For technical support, including BZW04-5V8B datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-5V8B requirements.

6.How does Aetrix verify that BZW04-5V8B is sourced from the original manufacturer or authorized distributors?

All BZW04-5V8B products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-5V8B meets industry standards.

7.What is the process for return or replacement of BZW04-5V8B?

All BZW04-5V8B units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-5V8B, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-5V8B part is unused and in its original packaging.

Return procedure for BZW04-5V8B:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-5V8B Tags

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