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Vishay General Semiconductor - Diodes Division BZW04P10HE3/54

Part No.:
BZW04P10HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P10HE3/54.pdf
Description:
TVS DIODE 10.2VWM 16.7VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,942

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Product details

Overview

BZW04P10HE3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in power and signal lines. It features a 10.2 V stand-off voltage (VWM), 16.7 V maximum clamping voltage (VC) at 24.0 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) capability with 10/1000 μs waveform - ideal for safeguarding automotive-grade sensor interfaces and industrial control inputs against ESD and inductive switching transients.

For engineers reviewing the BZW04P10HE3/54 datasheet, BZW04P10HE3/54 pinout, BZW04P10HE3/54 application, or BZW04P10HE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, DO-204AL (DO-41) package, bi-directional symmetry, and verified clamping performance under repetitive surge conditions per IEC 61000-4-5.

Technical Context

This bi-directional TVS diode operates symmetrically in both polarities, with identical electrical characteristics in forward and reverse directions. Its glass-passivated junction ensures stable breakdown behavior and low incremental surge resistance, enabling consistent clamping across repeated 10/1000 μs transients at 0.01% duty cycle.

The device is rated for 175 °C maximum junction temperature and supports soldering up to 275 °C for 10 s (JESD 22-B106). The HE3 suffix confirms AEC-Q101 qualification and JESD 201 Class 2 whisker resistance - critical for automotive electronics reliability validation.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Stand-off Voltage) 10.2 V - Maximum continuous working voltage before clamping initiates; defines safe operating margin below breakdown.
VBR (Breakdown Voltage) 11.4 V min / 13.2 V max at 1.0 mA - Tight tolerance ensures predictable turn-on during transients.
VC (Clamping Voltage) 16.7 V at IPPM = 24.0 A - Limits voltage seen by protected ICs during 400 W surge events.
PPPM (Peak Pulse Power) 400 W (10/1000 μs) - Sustains high-energy surges common in automotive load-dump and inductive kick scenarios.
ID (Reverse Leakage) 1.0 μA at VWM - Negligible standby current preserves system efficiency in always-on circuits.
TJ max 175 °C - Enables operation in under-hood automotive environments and high-ambient industrial settings.
Package DO-204AL (DO-41) - Standard axial-leaded through-hole package compatible with legacy PCB assembly and manual repair.

Pinout & Package

DO-204AL (DO-41) package: axial-leaded, molded epoxy case with matte tin-plated leads compliant to J-STD-002 and JESD22-B102. Bi-directional construction means no polarity marking; terminals are functionally identical.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Transient conduction path Bi-directional terminals conduct equally in either polarity to clamp positive or negative surges without orientation dependency.

Key Features

Feature Design Value
AEC-Q101 qualification Validated for automotive applications including engine control units and body electronics requiring long-term reliability under thermal cycling and vibration.
Glass passivated junction Ensures stable VBR over time and temperature, minimizing parameter drift in harsh environments.
400 W peak pulse power (10/1000 μs) Handles high-energy transients from relay coil de-energization or motor commutation without degradation.
Low clamping ratio (VC/VBR ≈ 1.4) Minimizes overvoltage stress on downstream components - critical for protecting 12 V rail logic and analog sensors.
JESD 201 Class 2 whisker resistance Prevents tin whisker growth under thermal/humidity stress, eliminating latent short-circuit risk in sealed modules.

Applications

Automotive Sensor Protection Industrial PLC Input Protection

Use Scenario: Protecting CAN bus transceivers and analog sensor front-ends (e.g., pressure, temperature) from ISO 7637-2 pulse 1/2a/5a transients in 12 V vehicle systems.

IC Role / Device Role / Timing Role: Bi-directional voltage clamp placed between signal line and ground, responding within <1 ns to limit transient excursions.

Use Value: Maintains signal integrity during load-dump events while meeting AEC-Q101 requirements for automotive qualification.

Use Scenario: Shielding digital input channels of programmable logic controllers from inductive kickback when controlling solenoids or contactors.

IC Role / Device Role / Timing Role: Standoff-clamp TVS connected across input terminal and common reference, absorbing 400 W surges without latch-up.

Use Value: Eliminates need for external series impedance or RC filtering, reducing BOM count and board space in DIN-rail mounted controllers.

Telecom Line Interface Protection Consumer Appliance Motor Control

Use Scenario: Safeguarding RS-485 transceivers and Ethernet PHYs against lightning-induced surges on outdoor data lines.

IC Role / Device Role / Timing Role: Primary-level surge suppression at connector entry point, preceding secondary protection like GDTs or polymer PTCs.

Use Value: Provides fast-response clamping (VC = 16.7 V) compatible with 3.3 V/5 V logic rails, preventing damage to sensitive PHY circuitry.

Use Scenario: Protecting microcontroller GPIOs and gate drivers in washing machine or HVAC fan control boards from motor winding back-EMF.

IC Role / Device Role / Timing Role: Bi-directional clamp across motor driver supply rail and ground, conducting both positive and negative flyback spikes.

Use Value: Enables direct integration into compact white-goods PCBs without polarity concerns or additional rectification components.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ10CA Same DO-214AA package; lower PPPM (600 W), higher VC (17.0 V), wider VBR tolerance (11.1–12.3 V). Surface-mount only; requires rework of layout and reflow process - not drop-in for through-hole designs. Select when board space is constrained and SMT assembly is available; verify clamping margin against protected IC's absolute maximum ratings.
P6KE10CA Higher PPPM (600 W), larger DO-15 package, slower response due to higher junction capacitance (~500 pF vs. ~100 pF for BZW04P10HE3/54). Less suitable for high-speed signal lines; better for bulk power rail protection where capacitance is non-critical. Choose for cost-sensitive industrial power supplies where footprint and speed are secondary to energy handling.

Compared with SMBJ10CA and P6KE10CA, the BZW04P10HE3/54 offers optimal balance of axial-leaded compatibility, AEC-Q101 qualification, and low-clamp performance in compact DO-41 form - making it the preferred choice for automotive and industrial through-hole designs requiring validated reliability.

Availability

BZW04P10HE3/54 is available at Aetrix Electronics and suitable for automotive sensor modules, industrial PLC input stages, and telecom line interface protection requiring stable component supply and long-term lifecycle support.

Supply support for BZW04P10HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for automotive, industrial, and computing markets.

The BZW04P series was engineered specifically for AEC-Q101-compliant transient suppression in harsh-environment electronics, emphasizing stable clamping, low leakage, and robust thermal performance in standard axial packages.

FAQ

What is the clamping voltage of BZW04P10HE3/54 at its rated peak pulse current?

The BZW04P10HE3/54 has a maximum clamping voltage (VC) of 16.7 V at 24.0 A peak pulse current (IPPM), measured under standardized 10/1000 μs waveform conditions. This value ensures protected downstream components - such as 12 V-rated microcontrollers or analog front-ends - remain within safe operating limits during surge events. The clamping performance is guaranteed across the full operating temperature range and is integral to the device's AEC-Q101 qualification.

Is BZW04P10HE3/54 unidirectional or bidirectional?

BZW04P10HE3/54 is a bi-directional transient voltage suppressor, indicated by the "B" suffix implicitly included in its functional designation (though omitted in the part number string itself). Its electrical characteristics - including VBR, VC, and ID - apply identically in both polarities, and it carries no polarity marking on the DO-41 package. This symmetry enables straightforward placement across AC-coupled lines or differential buses without orientation constraints.

Does BZW04P10HE3/54 meet automotive qualification standards?

Yes, BZW04P10HE3/54 is explicitly AEC-Q101 qualified, as confirmed by the "HE3" suffix in its ordering code. This qualification covers stress tests including high-temperature operating life, temperature cycling, mechanical shock, and humidity bias, validating its suitability for automotive powertrain, chassis, and body electronics. The device also meets JESD 201 Class 2 whisker resistance and RoHS Directive 2011/65/EU compliance.

What is the maximum junction temperature rating for BZW04P10HE3/54?

The BZW04P10HE3/54 has a maximum junction temperature (TJ max) of +175 °C, enabling reliable operation in high-ambient environments such as engine compartments or enclosed industrial enclosures. This rating is supported by its glass-passivated chip junction and DO-204AL package construction, and derating curves in the Vishay datasheet (Document 88316, Fig. 2 and Fig. 5) define allowable power dissipation versus ambient temperature.

How does the HE3 suffix differ from the E3 suffix in BZW04P10 variants?

The HE3 suffix in BZW04P10HE3/54 denotes AEC-Q101 qualification and JESD 201 Class 2 whisker resistance, whereas the E3 suffix (e.g., BZW04P10-E3/54) indicates RoHS compliance and commercial-grade qualification only. Both share identical electrical specs and DO-41 packaging, but HE3 is required for automotive applications demanding extended reliability validation - including accelerated lifetime testing and failure mode analysis per AEC standards.

BZW04P10HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
10.2V
Voltage - Breakdown (Min):
11.4V
Voltage - Clamping (Max) @ Ipp:
16.7V
Current - Peak Pulse (10/1000µs):
24A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P10HE3/54 FAQ

1.How can I place an order for BZW04P10HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P10HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P10HE3/54 reliable?

The price and inventory of BZW04P10HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P10HE3/54 is usually 5 days.

3.What payment methods are accepted for BZW04P10HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P10HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P10HE3/54?

BZW04P10HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P10HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P10HE3/54?

For technical support, including BZW04P10HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P10HE3/54 requirements.

6.How does Aetrix verify that BZW04P10HE3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04P10HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P10HE3/54 meets industry standards.

7.What is the process for return or replacement of BZW04P10HE3/54?

All BZW04P10HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P10HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P10HE3/54 part is unused and in its original packaging.

Return procedure for BZW04P10HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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