Vishay General Semiconductor - Diodes Division BZW04P28BHE3/54
- Part No.:
- BZW04P28BHE3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
BZW04P28BHE3/54.pdf
- Description:
- TVS DIODE 28.2VWM 45.7VC DO204AL
- Quantity:
- Payment:

- Shipping:

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Product details
Overview
BZW04P28BHE3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in signal and power lines. It features a 28.2 V stand-off voltage (VWM), 31.4–36.3 V breakdown voltage (VBR), 45.7 V clamping voltage (VC) at 8.8 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) with 10/1000 µs waveform - deployed in automotive sensor interfaces, industrial I/O protection, and telecom line conditioning.
For engineers reviewing the BZW04P28BHE3/54 datasheet, BZW04P28BHE3/54 pinout, BZW04P28BHE3/54 application, or BZW04P28BHE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, DO-204AL (DO-41) package, bi-directional symmetry, low leakage (<1 µA at VWM), and temperature coefficient of VBR (0.098 %/°C) for stable clamping across operating range.
Technical Context
This bi-directional TVS diode operates symmetrically in both polarities, enabling single-device protection against positive and negative transients without polarity constraints. Its glass-passivated junction ensures fast response time (<1 ns), low incremental surge resistance, and stable clamping performance under repetitive 10/1000 µs surges at 0.01% duty cycle.
Designed for high-reliability environments, BZW04P28BHE3/54 meets AEC-Q101 stress testing requirements and supports operation from –55 °C to +175 °C junction temperature. Its 1.5 W steady-state power dissipation (PD) and 275 °C solder dip tolerance (10 s) support automated assembly in automotive and industrial PCBs.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 28.2 V - maximum continuous reverse working voltage before clamping begins |
| VBR min/max | 31.4 V / 36.3 V at 1 mA - guaranteed breakdown threshold ensuring predictable turn-on |
| VC @ IPPM | 45.7 V at 8.8 A - clamped voltage during 10/1000 µs surge, limiting downstream stress |
| PPPM | 400 W - peak transient energy absorption capability per IEC 61000-4-5 standard |
| ID @ VWM | <1 µA - ultra-low reverse leakage preserves signal integrity in high-impedance circuits |
| TJ max | +175 °C - extended thermal range enables under-hood and industrial control cabinet use |
| Package | DO-204AL (DO-41) - industry-standard axial leaded package with UL 94 V-0 epoxy molding |
Pinout & Package
DO-204AL (DO-41) package: axial-leaded, cylindrical glass-passivated chip in molded epoxy housing; matte tin-plated leads compliant with J-STD-002 and JESD22-B102; no polarity marking (bi-directional).
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode/Cathode (symmetrical) | Bi-directional transient conduction path | No functional distinction - either lead serves as input/output terminal for bidirectional clamping |
Key Features
| Feature | Design Value |
|---|---|
| AEC-Q101 qualification | Validated for automotive electronics per stress test requirements including HTOL, TCT, and ESD |
| Glass passivated junction | Enables sub-nanosecond response and stable parametric performance over lifetime |
| 400 W peak pulse power | Withstands IEC 61000-4-5 Level 4 surges (4 kV) on 2 Ω source impedance lines |
| RoHS-compliant HE3 suffix | Meets JESD201 Class 2 whisker resistance and EU Directive 2011/65/EU material restrictions |
| Low clamping ratio (VC/VBR ≈ 1.3) | Minimizes let-through voltage to protect sensitive 3.3 V/5 V logic and analog front-ends |
Applications
| Automotive Sensor Protection | Industrial PLC I/O Protection |
|---|---|
Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and inductive switching transients in engine control units. IC Role / Device Role / Timing Role: Bi-directional voltage clamp placed across differential signal pair or supply rail to shunt surge energy before it reaches IC pins. Use Value: Prevents latch-up and gate oxide damage in 3.3 V microcontrollers and analog-to-digital converters by limiting transient voltage to ≤45.7 V. | Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to relay coil flyback and motor drive noise in factory automation systems. IC Role / Device Role / Timing Role: Standoff device mounted at connector entry point to absorb 1 kV/500 A surges per IEC 61000-4-4. Use Value: Maintains system uptime by eliminating false triggering and component failure caused by repetitive 10/1000 µs transients on 24 V DC inputs. |
| Telecom Line Interface | Consumer Power Adapter Input |
Use Scenario: Shielding Ethernet PHYs and DSL line drivers from lightning-induced surges on outdoor copper lines in access network equipment. IC Role / Device Role / Timing Role: Primary-level protector in multi-stage architecture, coordinated with GDT and MOV for graded energy handling. Use Value: Enables compliance with ITU-T K.20/K.21 immunity standards by clamping induced common-mode voltages within safe margins. | Use Scenario: Input-stage overvoltage suppression in AC-DC adapters subjected to mains-borne transients and capacitor discharge events. IC Role / Device Role / Timing Role: Secondary-side clamp on DC output rail to prevent overvoltage propagation to USB ports and charging circuits. Use Value: Avoids catastrophic failure of downstream USB PD controllers and battery management ICs during 1.2/50 µs line surges. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ28CA | Same VWM (28 V), higher VC (48.4 V), SMB package (surface-mount) | Requires PCB rework for SMT layout; lower thermal mass limits repetitive surge endurance | Select when board space is constrained and automated assembly mandates SMT. |
| P6KE27CA | Lower PPPM (600 W), larger DO-15 package, higher VC (45.0 V), same VWM | Higher surge margin but less suitable for tight-tolerance 28 V rails due to wider VBR tolerance (±10%) | Choose for legacy designs where DO-15 footprint exists and higher single-pulse energy is prioritized. |
Compared with SMBJ28CA and P6KE27CA, BZW04P28BHE3/54 offers AEC-Q101 qualification, tighter VBR tolerance (±7.5%), and optimized thermal performance in DO-41 for through-hole reliability - making it preferred for automotive and industrial applications demanding long-term parametric stability.
Availability
BZW04P28BHE3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and telecom line conditioning requiring stable component supply, long-lifecycle support, and AEC-Q101 traceability.
Supply support for BZW04P28BHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, efficiency, and application-specific optimization.
The BZW04P series belongs to Vishay's TransZorb® TVS family, engineered specifically for high-energy transient suppression in harsh environments - targeting automotive, industrial, and communications infrastructure where failure modes must be mitigated at the component level.
FAQ
What is the clamping voltage of BZW04P28BHE3/54 under a 10/1000 µs surge?
The BZW04P28BHE3/54 clamps to a maximum of 45.7 V when subjected to its rated peak pulse current of 8.8 A with a 10/1000 µs waveform. This value is specified in the Vishay datasheet (Document Number: 88316, page 2) and defines the upper voltage limit imposed on protected circuitry during transient events - critical for ensuring compatibility with 3.3 V or 5 V interface ICs downstream of the BZW04P28BHE3/54.
Is BZW04P28BHE3/54 suitable for automotive applications?
Yes, BZW04P28BHE3/54 is AEC-Q101 qualified (per datasheet note on page 3), confirming its suitability for automotive electronics including engine control units, body control modules, and ADAS sensor interfaces. The HE3 suffix denotes AEC-Q101 qualification and JESD201 Class 2 whisker resistance - essential for under-hood and chassis-mounted applications where thermal cycling and vibration reliability are mandatory. BZW04P28BHE3/54 meets these requirements without derating.
What does the "B" suffix in BZW04P28BHE3/54 indicate?
The "B" suffix in BZW04P28BHE3/54 designates a bi-directional configuration, meaning the device provides symmetrical transient suppression for both positive and negative voltage excursions. Unlike uni-directional variants (e.g., BZW04P28HE3/54), the BZW04P28BHE3/54 has no cathode marking and functions identically regardless of polarity - simplifying layout and eliminating orientation errors during manual or automated assembly.
How does the thermal performance of BZW04P28BHE3/54 compare to similar DO-41 TVS diodes?
BZW04P28BHE3/54 operates up to +175 °C junction temperature and dissipates 1.5 W continuously on an infinite heatsink at TL = 75 °C (per datasheet page 2). Its glass-passivated junction and DO-204AL package provide superior thermal stability versus standard epoxy-junction diodes. Compared to legacy DO-41 TVS parts, BZW04P28BHE3/54 maintains tighter VBR drift (0.098 %/°C) and lower thermal resistance - enabling reliable operation in sealed enclosures or high-ambient industrial settings.
Can BZW04P28BHE3/54 replace BZW04-28BHE3/54 in a design?
Yes, BZW04P28BHE3/54 is functionally identical to BZW04-28BHE3/54 in electrical parameters (VWM = 28.2 V, VBR = 31.4–36.3 V, VC = 45.7 V) and mechanical form (DO-204AL), differing only in the "P" prefix indicating the "Plastic" variant with tighter VBR tolerance (±7.5% vs ±10% for non-P versions). Both share AEC-Q101 qualification and HE3 RoHS compliance. No PCB or schematic changes are required when substituting BZW04P28BHE3/54 for BZW04-28BHE3/54.
BZW04P28BHE3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Type:
- Zener
- Unidirectional Channels:
- -
- Bidirectional Channels:
- 1
- Voltage - Reverse Standoff (Typ):
- 28.2V
- Voltage - Breakdown (Min):
- 31.4V
- Voltage - Clamping (Max) @ Ipp:
- 45.7V
- Current - Peak Pulse (10/1000µs):
- 8.8A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- -
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- Automotive
- Qualification:
- AEC-Q101
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
BZW04P28BHE3/54 FAQ
1.How can I place an order for BZW04P28BHE3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for BZW04P28BHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BZW04P28BHE3/54 reliable?
The price and inventory of BZW04P28BHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P28BHE3/54 is usually 5 days.
3.What payment methods are accepted for BZW04P28BHE3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P28BHE3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BZW04P28BHE3/54?
BZW04P28BHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BZW04P28BHE3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BZW04P28BHE3/54?
For technical support, including BZW04P28BHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P28BHE3/54 requirements.
6.How does Aetrix verify that BZW04P28BHE3/54 is sourced from the original manufacturer or authorized distributors?
All BZW04P28BHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P28BHE3/54 meets industry standards.
7.What is the process for return or replacement of BZW04P28BHE3/54?
All BZW04P28BHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P28BHE3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BZW04P28BHE3/54 part is unused and in its original packaging.
Return procedure for BZW04P28BHE3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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