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Vishay General Semiconductor - Diodes Division BZW04P58HE3/54

Part No.:
BZW04P58HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P58HE3/54.pdf
Description:
TVS DIODE 58.1VWM 92VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,466

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Product details

Overview

BZW04P58HE3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode in DO-204AL (DO-41) package, designed for clamping ESD and surge transients on signal/power lines. It features 58.1 V stand-off voltage (VWM), 92.0 V maximum clamping voltage (VC) at 4.3 A peak pulse current (IPPM), and 400 W peak pulse power (10/1000 µs waveform), targeting automotive and industrial sensor interface protection.

For engineers reviewing the BZW04P58HE3/54 datasheet, BZW04P58HE3/54 pinout, BZW04P58HE3/54 application, or BZW04P58HE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, bi-directional symmetry, low 0.104 %/°C VBR temperature coefficient, and compatibility with 8.3 ms surge waveforms per JESD22-B102 solderability standards.

Technical Context

This device operates as a voltage-clamping protector with symmetrical breakdown behavior in both polarities, enabling robust suppression of bidirectional transients such as ESD (IEC 61000-4-2) and inductive switching spikes. Its glass-passivated junction ensures stable leakage performance and fast response time (<1 ns).

The BZW04P58HE3/54 delivers 400 W peak pulse power handling under 10/1000 µs waveform conditions at TA = 25 °C, with thermal derating above 25 °C per Figure 2 and junction temperature limits up to 175 °C. It exhibits 1.0 µA max reverse leakage at VWM, supporting low-power signal line integrity.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 58.1 V - Maximum continuous working voltage before clamping begins; defines safe operating margin for 48 V nominal systems.
VC @ IPPM 92.0 V - Clamped voltage at 4.3 A peak pulse current; determines protected circuit's maximum stress during surge.
IPPM 4.3 A - Peak pulse current capability under 10/1000 µs waveform; sets minimum surge energy absorption capacity.
PPPM 400 W - Peak pulse power rating; enables reliable handling of repetitive transients at 0.01 % duty cycle.
TJ max 175 °C - Maximum junction temperature; supports operation in under-hood automotive environments.
VBR min/max 64.6 V / 74.8 V - Breakdown voltage range at 1 mA test current; ensures consistent turn-on threshold across production lots.
Temp. Coeff. 0.104 %/°C - Temperature coefficient of VBR; guarantees predictable voltage shift over -55 °C to +175 °C range.

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, epoxy-molded case meeting UL 94 V-0 flammability rating. Matte tin-plated leads compliant with J-STD-002 and JESD22-B102; no polarity marking for bi-directional configuration.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Bi-directional clamping node Either terminal serves as input/output; no cathode band marking; identical electrical behavior in both directions.

Key Features

Feature Design Value
AEC-Q101 qualified Validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing per AEC standard.
Glass passivated junction Ensures stable leakage current (<1 µA at VWM) and long-term parameter stability under humidity and bias stress.
400 W peak pulse power Supports repeated surge events (e.g., ISO 7637-2 Pulse 1/2a/3a) without degradation when operated within derating limits.
Low incremental surge resistance Minimizes VC overshoot during fast-rising transients, improving protection margin for downstream ICs like CAN transceivers.
RoHS-compliant HE3 suffix Meets JESD201 Class 2 whisker resistance and Directive 2011/65/EU; suitable for lead-free reflow and wave soldering.

Applications

Automotive Sensor Interface Industrial PLC I/O Protection

Use Scenario: Protecting analog voltage outputs (e.g., 0–5 V throttle position sensors) from load dump and ESD in passenger vehicles.

IC Role / Device Role / Timing Role: Bi-directional clamping element placed between sensor output and microcontroller ADC input.

Use Value: Limits transient voltage to ≤92.0 V while maintaining <1 µA leakage at 58.1 V, preserving signal accuracy and preventing ADC saturation.

Use Scenario: Shielding 24 V digital input channels in programmable logic controllers from inductive kickback and field wiring surges.

IC Role / Device Role / Timing Role: Primary surge suppression device mounted at connector entry point before optocoupler isolation stage.

Use Value: Absorbs 400 W pulses without failure, enabling compliance with IEC 61000-4-4 (EFT) and IEC 61000-4-5 (surge) immunity requirements.

Telecom Line Interface Consumer Appliance Motor Control

Use Scenario: Safeguarding RS-485 transceiver pins against lightning-induced surges on outdoor data links.

IC Role / Device Role / Timing Role: Secondary-level TVS placed after gas discharge tube (GDT) in hybrid protection scheme.

Use Value: Fast sub-nanosecond response complements slower GDT, clamping residual transients to safe levels before they reach the transceiver silicon.

Use Scenario: Suppressing commutation spikes from brushed DC motors in washing machine control boards.

IC Role / Device Role / Timing Role: Parallel-connected TVS across motor terminals to clamp back-EMF during PWM switching.

Use Value: Withstands 4.3 A peak pulses at 10/1000 µs, reducing MOSFET stress and eliminating need for snubber RC networks.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ58A-E3/52 Uni-directional; 58 V VWM; SMA package; 600 W PPPM; higher IPPM (10.3 A) Requires polarity-aware layout; better suited for DC-biased rails where unidirectional clamping suffices. Select when higher surge margin is needed and board space allows SMA footprint; not drop-in due to polarity and package.
1.5KE56A Uni-directional; 56 V VWM; DO-201 package; 1500 W PPPM; larger size and higher VC (93.6 V) Used in high-energy AC line protection; less suitable for compact signal-line placement. Choose for legacy designs requiring higher single-pulse energy handling; incompatible pinout and thermal profile vs. DO-41.

Compared with SMBJ58A-E3/52 and 1.5KE56A, the BZW04P58HE3/54 offers bi-directional symmetry in a compact DO-41 package with AEC-Q101 qualification-making it uniquely suitable for automotive sensor interfaces where polarity-agnostic protection and space constraints are critical.

Availability

BZW04P58HE3/54 is available at Aetrix Electronics and suitable for automotive sensor protection, industrial PLC I/O hardening, and telecom line interface applications requiring stable component supply and AEC-Q101 assurance.

Supply support for BZW04P58HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, efficiency, and automotive qualification.

The BZW04P series was developed specifically for high-reliability transient suppression in harsh environments, targeting AEC-Q101 compliance and broad voltage coverage from 5.8 V to 376 V for automotive and industrial system designers.

FAQ

What is the polarity configuration of BZW04P58HE3/54?

The BZW04P58HE3/54 is a bi-directional TVS diode with symmetrical electrical characteristics in both directions. It has no polarity marking on the DO-41 package, and either lead may be connected to the line or ground side of the protected circuit. This eliminates orientation errors during assembly and simplifies layout for AC-coupled or floating signal paths.

Is BZW04P58HE3/54 qualified for automotive use?

Yes, BZW04P58HE3/54 carries the HE3 suffix, indicating full AEC-Q101 qualification per Vishay documentation (Document Number: 88316). It has passed stress tests including high-temperature reverse bias, temperature cycling, and ESD, making it approved for under-hood and cabin electronics in passenger vehicles and commercial vehicles.

What is the maximum clamping voltage of BZW04P58HE3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04P58HE3/54 is 92.0 V at 4.3 A peak pulse current (IPPM) using the standardized 10/1000 µs waveform. This value is guaranteed across the full operating temperature range and defines the upper voltage limit imposed on protected circuitry during transient events.

How does BZW04P58HE3/54 differ from the uni-directional BZW04-58 variant?

The BZW04P58HE3/54 is the bi-directional version with identical VWM (58.1 V) and VC (92.0 V) ratings as the uni-directional BZW04-58, but lacks a cathode band and supports clamping in both polarities. The "P" prefix denotes the high-reliability grade, and "HE3" confirms AEC-Q101 qualification and RoHS compliance-features not shared by all BZW04-58 variants.

What is the thermal derating behavior of BZW04P58HE3/54 above 25 °C ambient?

BZW04P58HE3/54 follows the derating curve in Figure 2 of Vishay Document 88316: peak pulse power decreases linearly from 400 W at 25 °C to zero at 175 °C junction temperature. At 125 °C ambient (assuming typical thermal resistance), usable PPPM drops to approximately 200 W, requiring design margin adjustment for sustained high-temperature operation.

BZW04P58HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
58.1V
Voltage - Breakdown (Min):
64.6V
Voltage - Clamping (Max) @ Ipp:
92V
Current - Peak Pulse (10/1000µs):
4.3A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P58HE3/54 FAQ

1.How can I place an order for BZW04P58HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P58HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P58HE3/54 reliable?

The price and inventory of BZW04P58HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P58HE3/54 is usually 5 days.

3.What payment methods are accepted for BZW04P58HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P58HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P58HE3/54?

BZW04P58HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P58HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P58HE3/54?

For technical support, including BZW04P58HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P58HE3/54 requirements.

6.How does Aetrix verify that BZW04P58HE3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04P58HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P58HE3/54 meets industry standards.

7.What is the process for return or replacement of BZW04P58HE3/54?

All BZW04P58HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P58HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P58HE3/54 part is unused and in its original packaging.

Return procedure for BZW04P58HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04P58HE3/54 Tags

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