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Vishay General Semiconductor - Diodes Division BZW04P5V8B-E3/54

Part No.:
BZW04P5V8B-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P5V8B-E3/54.pdf
Description:
TVS DIODE 5.8VWM 10.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,174

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Product details

Overview

BZW04P5V8B-E3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection on signal and power lines. It features a 5.8 V stand-off voltage (VWM), 10.5 V clamping voltage (VC) at 38 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - deployed in automotive sensor interfaces and industrial I/O protection circuits.

For engineers reviewing the BZW04P5V8B-E3/54 datasheet, BZW04P5V8B-E3/54 pinout, BZW04P5V8B-E3/54 application, or BZW04P5V8B-E3/54 equivalent, key selection criteria include its bi-directional polarity, DO-41 package compatibility, AEC-Q101 qualification, low 0.057 %/°C VBR temperature coefficient, and compliance with IEC 61000-4-2/4-4/4-5 surge immunity standards.

Technical Context

This device operates as a voltage-clamped shunt protector: during transients exceeding 5.8 V, it avalanches to divert surge current away from downstream circuitry while maintaining <10.5 V across protected nodes. Its glass-passivated junction ensures stable breakdown behavior and low incremental surge resistance under repetitive 10/1000 μs pulses at 0.01 % duty cycle.

Designed for bi-directional operation, BZW04P5V8B-E3/54 has no polarity marking and delivers symmetrical clamping in both directions. It supports continuous operation up to +175 °C junction temperature and meets JESD22-B106 solderability requirements (275 °C, 10 s).

Key Specifications

Parameter Value and Actual Design Meaning
VWM 5.8 V - maximum continuous reverse operating voltage before clamping begins
VBR min/max 6.45 V / 7.48 V at 10 mA - precise avalanche onset range ensuring reliable triggering
VC @ IPPM 10.5 V at 38 A - clamping voltage limiting stress on protected ICs during 10/1000 μs surges
PPPM 400 W - peak pulse power handling capability per IEC 61000-4-5 surge standard
ID @ VWM 1000 µA - low leakage current preserving signal integrity in high-impedance circuits
TJ max +175 °C - extended thermal range enabling under-hood automotive deployment
Temp. coeff. 0.057 %/°C - minimal VBR drift over temperature, critical for stable protection threshold

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, epoxy-molded case meeting UL 94 V-0 flammability rating. Matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (unmarked) Bi-directional terminal pair No polarity marking; identical clamping behavior in either direction - simplifies PCB layout and eliminates orientation errors

Key Features

Feature Design Value
400 W peak pulse power (10/1000 μs) Enables protection against severe lightning-induced surges per IEC 61000-4-5 Level 3 (1 kV source impedance)
AEC-Q101 qualified Validated for automotive applications including engine control modules, body electronics, and ADAS sensor interfaces
Glass passivated junction Ensures long-term stability of breakdown voltage and low parameter drift over life and temperature
Low 0.057 %/°C VBR tempco Maintains tight clamping window across -55 °C to +175 °C, reducing design margin uncertainty
RoHS-compliant, matte tin leads Supports lead-free reflow assembly and meets global environmental compliance without performance trade-offs

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and ESD events in vehicle ECUs.

IC Role / Device Role / Timing Role: Shunt TVS diode placed directly at connector entry point to clamp transients before reaching interface ICs.

Use Value: Prevents latch-up or permanent damage to 5 V rail-connected transceivers by limiting voltage to ≤10.5 V during 38 A surges.

Use Scenario: Safeguarding digital input cards in programmable logic controllers exposed to inductive switching noise from solenoids and relays.

IC Role / Device Role / Timing Role: Bi-directional overvoltage clamp on 24 V DC field wiring to absorb energy from L·di/dt spikes.

Use Value: Eliminates need for external RC snubbers while maintaining fast response (<1 ns) and repeatable clamping performance.

Consumer Power Adapter Input Telecom Line Interface Protection

Use Scenario: Secondary-side surge suppression in AC/DC adapters for smart home devices subjected to mains-borne transients.

IC Role / Device Role / Timing Role: Standoff-rated TVS on 5–12 V output rails to protect USB-PD controllers and microcontrollers.

Use Value: Provides 400 W surge capacity without derating at ambient temperatures up to 85 °C, supporting compact enclosure designs.

Use Scenario: Protecting Ethernet PHYs and DSL line drivers from induced surges on twisted-pair telecom lines.

IC Role / Device Role / Timing Role: Bi-directional clamping element in hybrid protection circuits with GDTs and PTCs.

Use Value: Low capacitance and symmetric response preserve signal integrity up to 100 MHz while meeting GR-1089-CORE Level 3 requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ5.0A Uni-directional; 5.0 V VWM; 9.2 V VC @ 43.3 A; SMB package (surface-mount) Requires polarity-aware layout; better suited for space-constrained PCBs with automated assembly Select when board area is limited and uni-directional protection suffices with existing ground-referenced architecture
P6KE6.8A Uni-directional; 6.8 V VWM; 10.5 V VC @ 38.2 A; DO-15 package (larger than DO-41) Higher VWM reduces false triggering but increases let-through voltage margin; legacy through-hole footprint Choose for cost-sensitive industrial controls where DO-15 compatibility and higher surge margin outweigh size penalties

Compared with BZW04P5V8B-E3/54, SMBJ5.0A offers surface-mount convenience but lacks bi-directionality and AEC-Q101 validation, while P6KE6.8A provides mechanical robustness and legacy support but requires larger board real estate and does not meet automotive qualification requirements.

Availability

BZW04P5V8B-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O protection, and consumer power adapter designs requiring stable component supply, long-lifecycle assurance, and AEC-Q101-compliant surge suppression.

Supply support for BZW04P5V8B-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, optoelectronics, and passive components for automotive, industrial, and computing markets.

The BZW04P5V8B-E3/54 belongs to Vishay's TransZorb® family of TVS diodes engineered specifically for high-energy transient suppression in harsh environments - emphasizing precision clamping, thermal resilience, and automotive-grade reliability.

FAQ

What is the clamping voltage of BZW04P5V8B-E3/54 and how is it measured?

The clamping voltage of BZW04P5V8B-E3/54 is 10.5 V, measured at 38 A peak pulse current using the standardized 10/1000 μs double-exponential surge waveform. This value represents the maximum voltage that appears across the device terminals during a transient event, directly limiting stress on downstream components such as microcontrollers or transceivers in the BZW04P5V8B-E3/54-protected circuit.

Is BZW04P5V8B-E3/54 suitable for automotive applications?

Yes, BZW04P5V8B-E3/54 is AEC-Q101 qualified and explicitly rated for automotive use. Its construction - including glass-passivated junction, DO-41 package with UL 94 V-0 molding, and operation up to +175 °C junction temperature - meets stringent requirements for engine control units, body electronics, and ADAS sensor interfaces. The BZW04P5V8B-E3/54 data sheet confirms qualification per AEC-Q101 Rev D test conditions.

How does the bi-directional nature of BZW04P5V8B-E3/54 affect its PCB layout?

The bi-directional design of BZW04P5V8B-E3/54 eliminates polarity marking and allows placement in either orientation across differential or floating lines - simplifying layout, reducing assembly errors, and enabling use on AC-coupled or bidirectional buses like RS-485 or CAN FD. Unlike uni-directional TVS diodes, the BZW04P5V8B-E3/54 requires no anode/cathode alignment check during placement or inspection.

What is the maximum steady-state power dissipation of BZW04P5V8B-E3/54?

The maximum steady-state power dissipation (PD) of BZW04P5V8B-E3/54 is 1.5 W when mounted on an infinite heatsink at lead temperature TL = 75 °C. This rating applies to continuous DC or low-frequency operation - distinct from its 400 W peak pulse rating - and must be derated linearly above 25 °C ambient per the published power derating curve in the BZW04P5V8B-E3/54 datasheet.

Does BZW04P5V8B-E3/54 meet RoHS and REACH compliance requirements?

Yes, BZW04P5V8B-E3/54 carries the "E3" suffix indicating full compliance with RoHS Directive 2011/65/EU and alignment with WEEE 2002/96/EC. Its matte tin-plated leads meet JESD201 Class 1A whisker testing, and the epoxy molding compound is halogen-free per Vishay's material declarations. Compliance documentation for BZW04P5V8B-E3/54 is available via Vishay's official product portal.

BZW04P5V8B-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
5.8V
Voltage - Breakdown (Min):
6.45V
Voltage - Clamping (Max) @ Ipp:
10.5V
Current - Peak Pulse (10/1000µs):
38A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P5V8B-E3/54 FAQ

1.How can I place an order for BZW04P5V8B-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P5V8B-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P5V8B-E3/54 reliable?

The price and inventory of BZW04P5V8B-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P5V8B-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04P5V8B-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P5V8B-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P5V8B-E3/54?

BZW04P5V8B-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P5V8B-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P5V8B-E3/54?

For technical support, including BZW04P5V8B-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P5V8B-E3/54 requirements.

6.How does Aetrix verify that BZW04P5V8B-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04P5V8B-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P5V8B-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04P5V8B-E3/54?

All BZW04P5V8B-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P5V8B-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P5V8B-E3/54 part is unused and in its original packaging.

Return procedure for BZW04P5V8B-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04P5V8B-E3/54 Tags

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