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Vishay General Semiconductor - Diodes Division BZW04P5V8B-E3/73

Part No.:
BZW04P5V8B-E3/73
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P5V8B-E3/73.pdf
Description:
TVS DIODE 5.8VWM 10.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,645

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Product details

Overview

BZW04P5V8B-E3/73 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection on signal and power lines. It features a 5.8 V stand-off voltage (VWM), 400 W peak pulse power rating (10/1000 μs), clamping voltage of 10.5 V at 38 A, and operates across –55 °C to +175 °C - ideal for automotive sensor interface and industrial I/O line protection.

For engineers reviewing the BZW04P5V8B-E3/73 datasheet, BZW04P5V8B-E3/73 pinout, BZW04P5V8B-E3/73 application, or BZW04P5V8B-E3/73 equivalent, key selection criteria include its bi-directional clamping behavior, DO-41 package compatibility, AEC-Q101 qualification, low leakage (<1000 µA at 5.8 V), and verified performance under repetitive 10/1000 μs surge waveforms in harsh environments.

Technical Context

This bi-directional TVS diode uses a glass-passivated silicon junction to deliver fast response (<1 ns) and low incremental surge resistance, enabling effective suppression of ESD, lightning-induced transients, and inductive switching spikes. Its symmetrical breakdown (6.45–7.48 V at 10 mA) ensures identical clamping in both polarities without polarity marking.

The device complies with AEC-Q101 for automotive use and meets UL 94 V-0 flammability requirements via its molded epoxy DO-204AL (DO-41) package. Thermal derating follows a defined curve up to 175 °C junction temperature, supporting reliable operation in under-hood and industrial control applications.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Stand-off Voltage) 5.8 V - maximum continuous reverse working voltage before clamping begins; defines safe operating margin below circuit supply rails.
VBR (Breakdown Voltage) 6.45–7.48 V at 10 mA - guaranteed conduction onset range; ensures predictable turn-on during transients.
VC (Clamping Voltage) 10.5 V at 38 A (10/1000 μs) - peak voltage seen by protected circuit during worst-case surge; limits stress on downstream ICs.
PPPM (Peak Pulse Power) 400 W - energy-handling capacity for standardized 10/1000 μs waveform; supports IEC 61000-4-5 Level 3/4 compliance.
ID (Reverse Leakage) 1000 µA max at 5.8 V - low off-state current minimizes standby power loss and avoids false triggering.
TJ Range –55 °C to +175 °C - extended thermal capability enables deployment in engine control units and industrial motor drives.
AEC-Q101 Qualified Yes - validated for automotive-grade reliability including temperature cycling, humidity bias, and mechanical shock testing.

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, molded epoxy case meeting UL 94 V-0. Matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards. Bi-directional construction means no cathode band or polarity marking.

Pin/Terminal Circuit Role Design Meaning
Anode / Cathode (symmetrical) Bi-directional transient conduction path Either terminal serves as anode or cathode depending on transient polarity; no DC bias dependency.
Lead 1 (Anode end) Connection point for PCB trace or wire Standard axial lead; no functional distinction from Lead 2 - interchangeable in layout.
Lead 2 (Cathode end) Connection point for PCB trace or wire Identical to Lead 1; symmetry eliminates orientation constraints during automated placement.

Key Features

Feature Design Value
Glass-passivated chip junction Enables stable, repeatable breakdown characteristics and long-term reliability under thermal cycling.
400 W peak pulse power (10/1000 μs) Supports high-energy surge immunity per IEC 61000-4-5 without degradation after repeated events.
AEC-Q101 qualification Validates suitability for automotive electronics including body control modules and ADAS sensor interfaces.
Low clamping ratio (VC/VWM = ~1.81) Minimizes overvoltage overshoot during clamping - critical for protecting 5 V logic and analog front-ends.
RoHS-compliant, matte tin leads Ensures compatibility with lead-free reflow processes and eliminates whisker risk per JESD201 Class 1A.

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and ESD in vehicle ECUs.

IC Role / Device Role / Timing Role: Bi-directional voltage clamp placed across differential or single-ended signal lines upstream of interface ICs.

Use Value: Limits transient voltage to ≤10.5 V during 38 A surges, preserving integrity of 5 V rail-tied receivers and preventing latch-up in microcontrollers.

Use Scenario: Safeguarding digital input/output terminals of programmable logic controllers against field-wiring induced transients and ground bounce.

IC Role / Device Role / Timing Role: Primary overvoltage suppression element on 24 V DC I/O channels, mounted directly at connector entry points.

Use Value: Withstands repetitive 400 W surges while maintaining <1000 µA leakage at 5.8 V - avoids false triggering and ensures long-term stability in dusty, humid cabinets.

Consumer Appliance Motor Control Telecom Line Interface Protection

Use Scenario: Shielding microcontroller GPIOs and gate drivers in washing machine or HVAC motor inverters from back-EMF spikes.

IC Role / Device Role / Timing Role: Fast-response shunt protector across MOSFET gate-source or microcontroller input pins exposed to inductive kickback.

Use Value: Sub-1 ns response time and 175 °C max junction temperature enable reliable operation near heat-generating power stages.

Use Scenario: Guarding Ethernet PHYs and DSL line drivers against lightning-induced surges on outdoor-facing telecom equipment.

IC Role / Device Role / Timing Role: First-stage transient suppressor on twisted-pair data lines, coordinated with GDTs and series impedance.

Use Value: Symmetrical clamping ensures balanced protection on differential pairs without skew or common-mode distortion.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ5.0A Uni-directional; 5.0 V VWM; SMB package (surface-mount); lower IPPM (43.3 A) Requires polarity-aware layout; better suited for space-constrained PCBs with DC-biased lines. Select when board area is limited and unidirectional protection suffices (e.g., 5 V supply rail).
P6KE6.8A Uni-directional; 6.8 V VWM; DO-15 package; same 400 W rating but higher VC (10.5 V @ 38.2 A) Larger footprint; slightly higher clamping voltage reduces margin for 5 V logic. Choose for legacy through-hole designs where DO-41 and DO-15 footprints are compatible and AEC-Q101 is not required.

Compared with BZW04P5V8B-E3/73, SMBJ5.0A offers surface-mount convenience but lacks bi-directionality and AEC-Q101 validation, while P6KE6.8A matches power handling but trades automotive qualification and tighter VWM tolerance for broader industry availability.

Availability

BZW04P5V8B-E3/73 is available at Aetrix Electronics and suitable for automotive electronics, industrial control systems, and consumer appliance designs requiring stable component supply, AEC-Q101 compliance, and proven 400 W transient immunity.

Supply support for BZW04P5V8B-E3/73 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, efficiency, and application-specific optimization.

The BZW04P5V8B-E3/73 belongs to Vishay's TransZorb® TVS family, engineered specifically for high-reliability transient suppression in automotive, industrial, and telecom infrastructure where robustness against repetitive surges is mandatory.

FAQ

What is the clamping voltage of the BZW04P5V8B-E3/73 under a 10/1000 μs surge?

The BZW04P5V8B-E3/73 clamps to a maximum of 10.5 V when subjected to a 38 A peak pulse current with a 10/1000 μs waveform. This value is measured at TA = 25 °C and defines the upper voltage limit imposed on protected circuitry during standardized surge events - critical for ensuring compatibility with 5 V logic families and analog sensors.

Is the BZW04P5V8B-E3/73 suitable for automotive applications?

Yes, the BZW04P5V8B-E3/73 is AEC-Q101 qualified and rated for operation from –55 °C to +175 °C, making it suitable for under-hood and chassis-mounted automotive electronics. Its glass-passivated junction and DO-41 package meet stringent vibration, thermal cycling, and humidity requirements specified in the AEC standard.

How does the bi-directional nature of the BZW04P5V8B-E3/73 affect its PCB layout?

The BZW04P5V8B-E3/73 has no polarity marking and functions identically in either orientation, simplifying PCB layout and eliminating orientation errors during assembly. This symmetry allows direct placement across differential lines or AC-coupled signals without concern for anode/cathode alignment - reducing design review cycles and manufacturing defects.

What is the maximum reverse leakage current for the BZW04P5V8B-E3/73 at its stand-off voltage?

At its 5.8 V stand-off voltage (VWM) and TA = 25 °C, the BZW04P5V8B-E3/73 exhibits a maximum reverse leakage current of 1000 µA. This low leakage ensures minimal impact on high-impedance sensor circuits and prevents excessive power dissipation in battery-powered or energy-sensitive applications.

Does the BZW04P5V8B-E3/73 require heatsinking for 400 W pulse handling?

No - the 400 W peak pulse power rating applies to non-repetitive 10/1000 μs transients and does not require external heatsinking. The device relies on thermal mass and short-duration energy absorption; however, for repetitive surges or elevated ambient temperatures, derating per Figure 2 in the datasheet must be applied to maintain safe junction temperature limits.

BZW04P5V8B-E3/73 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
5.8V
Voltage - Breakdown (Min):
6.45V
Voltage - Clamping (Max) @ Ipp:
10.5V
Current - Peak Pulse (10/1000µs):
38A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P5V8B-E3/73 FAQ

1.How can I place an order for BZW04P5V8B-E3/73 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P5V8B-E3/73 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P5V8B-E3/73 reliable?

The price and inventory of BZW04P5V8B-E3/73 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P5V8B-E3/73 is usually 5 days.

3.What payment methods are accepted for BZW04P5V8B-E3/73?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P5V8B-E3/73 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P5V8B-E3/73?

BZW04P5V8B-E3/73 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P5V8B-E3/73 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P5V8B-E3/73?

For technical support, including BZW04P5V8B-E3/73 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P5V8B-E3/73 requirements.

6.How does Aetrix verify that BZW04P5V8B-E3/73 is sourced from the original manufacturer or authorized distributors?

All BZW04P5V8B-E3/73 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P5V8B-E3/73 meets industry standards.

7.What is the process for return or replacement of BZW04P5V8B-E3/73?

All BZW04P5V8B-E3/73 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P5V8B-E3/73, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P5V8B-E3/73 part is unused and in its original packaging.

Return procedure for BZW04P5V8B-E3/73:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04P5V8B-E3/73 Tags

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