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Vishay General Semiconductor - Diodes Division BZW04P5V8HE3/54
- Part No.:
- BZW04P5V8HE3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
BZW04P5V8HE3/54.pdf
- Description:
- TVS DIODE 5.8VWM 10.5VC DO204AL
- Quantity:
- Payment:
- Shipping:
Inventory:2,125
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Product details
Overview
BZW04P5V8HE3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection on signal and power lines. It features a 5.8 V stand-off voltage (VWM), 10.5 V clamping voltage (VC) at 38 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - deployed in automotive sensor interfaces and industrial I/O protection circuits.
For engineers reviewing the BZW04P5V8HE3/54 datasheet, BZW04P5V8HE3/54 pinout, BZW04P5V8HE3/54 application, or BZW04P5V8HE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, DO-41 package compatibility, low 0.057 %/°C VBR temperature coefficient, and verified performance under repetitive 0.01 % duty cycle surges per JESD22-B106 soldering conditions.
Technical Context
This bi-directional TVS operates symmetrically in both polarities, with breakdown voltage (VBR) specified between 6.45 V and 7.48 V at 10 mA test current. Its clamping behavior limits transients to ≤10.5 V at 38 A IPPM, enabling reliable protection of downstream MOSFET gates and microcontroller I/O pins against ESD and inductive switching spikes.
The device uses a glass-passivated chip junction and meets UL 94 V-0 flammability requirements in its DO-204AL (DO-41) epoxy package. Thermal derating follows Fig. 2, maintaining 400 W capability up to TJ = 25 °C and supporting continuous operation from –55 °C to +175 °C junction temperature.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 5.8 V - maximum continuous reverse working voltage before conduction begins |
| VBR min/max | 6.45 V / 7.48 V at IT = 10 mA - ensures predictable turn-on threshold across production lot |
| VC @ IPPM | 10.5 V at 38 A - clamps induced transients to safe levels for 3.3 V/5 V logic interfaces |
| PPPM | 400 W (10/1000 μs) - handles high-energy surges from relay coil flyback or lightning-induced coupling |
| ID @ VWM | 1000 μA - low leakage preserves signal integrity in high-impedance sensor lines |
| TJ max | +175 °C - supports under-hood automotive placement and industrial ambient environments |
| AEC-Q101 | Qualified - validated for automotive electronics per stress test requirements including HTOL and TC |
Pinout & Package
Package: DO-204AL (DO-41), axial lead, epoxy-molded case with matte tin-plated leads compliant to J-STD-002 and JESD22-B102. Bi-directional construction means no polarity marking; terminals are non-polarized and interchangeable.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode/Cathode (symmetrical) | Transient conduction path | Bi-directional terminals conduct equally during positive or negative voltage excursions beyond VBR |
| Lead 1 / Lead 2 | Mounting interface | Leads support manual or automated insertion; 275 °C solder dip tolerance (10 s) enables reflow compatibility |
Key Features
| Feature | Design Value |
|---|---|
| Glass-passivated junction | Enables stable VBR and low leakage over lifetime; resists moisture ingress and surface contamination |
| 400 W peak pulse power (10/1000 μs) | Withstands repeated surge events common in automotive load-dump and industrial motor control environments |
| AEC-Q101 qualification | Validated for automotive-grade reliability including temperature cycling, HTRB, and ESD (HBM ≥8 kV) |
| UL 94 V-0 molding compound | Prevents flame propagation in enclosed enclosures - required for industrial safety certifications |
| JESD201 class 2 whisker resistance | HE3 suffix confirms mitigation of tin whisker growth under thermal/humidity stress (critical for long-life systems) |
Applications
| Automotive Sensor Protection | Industrial PLC I/O Protection |
|---|---|
Use Scenario: Protecting CAN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and ISO 7637-2 pulses. IC Role / Device Role / Timing Role: Voltage clamping element placed directly at connector entry point to shunt surge energy before reaching ASIC or MCU. Use Value: Limits transient overshoot to ≤10.5 V, preserving 5 V rail integrity and preventing latch-up in connected SoCs. |
Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to inductive kickback from solenoid valves and contactors. IC Role / Device Role / Timing Role: Fast-response parallel clamp on 24 V DC input lines, absorbing >400 W surges without degradation. Use Value: Eliminates need for external series impedance or RC snubbers while maintaining <100 ns response time. |
| Consumer Power Adapter Interface | Telecom Line Card Surge Suppression |
Use Scenario: Input-stage protection for USB-C PD adapters and AC/DC converters subject to line surges and ESD events. IC Role / Device Role / Timing Role: Primary-level TVS on secondary-side DC output rails (5 V/9 V/15 V) to meet IEC 61000-4-5 Level 3. Use Value: Achieves 400 W surge handling in compact DO-41 footprint - avoids larger SMC or SMB packages. |
Use Scenario: Protection of Ethernet PHY interfaces and POTS line drivers against lightning-induced longitudinal surges. IC Role / Device Role / Timing Role: Bi-directional clamp on balanced differential pairs, leveraging symmetrical VBR for common-mode suppression. Use Value: Maintains signal integrity below 1 pF junction capacitance at VWM, minimizing data rate impact on 10/100BASE-TX. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ5.0A-E3/52 | Unidirectional; 5.0 V VWM; SMB package (surface-mount); 600 W PPPM | Requires polarity-aware layout; better suited for PCB space-constrained designs with automated assembly | Select when board real estate is limited and unidirectional protection suffices with added series impedance |
| P6KE6.8A | Unidirectional; 6.8 V VWM; DO-15 package; 600 W PPPM; no AEC-Q101 qualification | Lacks automotive qualification and JESD201 whisker testing; higher VC (10.5 V same, but higher IPPM tolerance) | Acceptable for commercial industrial use where AEC-Q101 is not mandated and lead-free reflow is not required |
Compared with BZW04P5V8HE3/54, SMBJ5.0A-E3/52 offers higher surge rating in a smaller footprint but requires polarity management, while P6KE6.8A delivers comparable clamping with greater pulse margin but lacks automotive qualification and modern whisker resistance - making BZW04P5V8HE3/54 the preferred choice for AEC-Q101-compliant, through-hole, bi-directional protection.
Availability
BZW04P5V8HE3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and telecom line card protection requiring stable component supply and long-term lifecycle assurance.
Supply support for BZW04P5V8HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, optoelectronics, and passive components for demanding industrial and automotive applications.
The BZW04P5V8HE3/54 belongs to Vishay's TransZorb® family of TVS diodes, engineered specifically for fast, repeatable clamping of high-energy transients in harsh electromagnetic environments.
FAQ
What is the clamping voltage of BZW04P5V8HE3/54 and how does it protect downstream circuitry?
The BZW04P5V8HE3/54 has a maximum clamping voltage (VC) of 10.5 V at 38 A peak pulse current (IPPM) under 10/1000 μs waveform conditions. This ensures that any transient exceeding the 5.8 V stand-off voltage is limited to ≤10.5 V, protecting 5 V logic interfaces, microcontroller GPIOs, and analog front-ends from destructive overvoltage. The low incremental surge resistance contributes to consistent clamping performance across multiple surge events.
Is BZW04P5V8HE3/54 suitable for automotive applications?
Yes, BZW04P5V8HE3/54 is AEC-Q101 qualified and carries the HE3 suffix, indicating compliance with JESD201 class 2 whisker testing and RoHS requirements. It is rated for operation from –55 °C to +175 °C and validated for automotive environments including under-hood sensor modules, body control units, and infotainment system I/O protection.
How does the bi-directional nature of BZW04P5V8HE3/54 affect its usage compared to unidirectional TVS diodes?
BZW04P5V8HE3/54 conducts identically in both directions, eliminating polarity concerns during placement and enabling use on AC-coupled or differential signal lines without orientation checks. Unlike unidirectional TVS diodes such as P6KE6.8A, it requires no cathode marking and simplifies layout for bidirectional interfaces like RS-485, CAN, or audio lines - though it cannot replace unidirectional parts in DC-biased circuits requiring forward conduction blocking.
What is the significance of the HE3 suffix in BZW04P5V8HE3/54?
The HE3 suffix denotes that BZW04P5V8HE3/54 is RoHS-compliant and AEC-Q101 qualified, with matte tin-plated leads meeting JESD201 class 2 whisker resistance requirements. This distinguishes it from the base E3 version (commercial grade only) and confirms suitability for automotive and high-reliability industrial applications where long-term intermetallic growth must be mitigated.
Can BZW04P5V8HE3/54 be used in parallel to increase surge current handling?
No - BZW04P5V8HE3/54 should not be paralleled without external balancing resistors due to VBR mismatch between units, which causes uneven current sharing and potential thermal runaway. For higher IPPM requirements, select a single higher-rated device (e.g., BZW04P6V4HE3/54 or SMBJ series) or consult Vishay's application note AN8002 for derated parallel configurations with matched lots.
BZW04P5V8HE3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 5.8V
- Voltage - Breakdown (Min):
- 6.45V
- Voltage - Clamping (Max) @ Ipp:
- 10.5V
- Current - Peak Pulse (10/1000µs):
- 38A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- -
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- Automotive
- Qualification:
- AEC-Q101
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
BZW04P5V8HE3/54 FAQ
1.How can I place an order for BZW04P5V8HE3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for BZW04P5V8HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BZW04P5V8HE3/54 reliable?
The price and inventory of BZW04P5V8HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P5V8HE3/54 is usually 5 days.
3.What payment methods are accepted for BZW04P5V8HE3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P5V8HE3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BZW04P5V8HE3/54?
BZW04P5V8HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BZW04P5V8HE3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BZW04P5V8HE3/54?
For technical support, including BZW04P5V8HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P5V8HE3/54 requirements.
6.How does Aetrix verify that BZW04P5V8HE3/54 is sourced from the original manufacturer or authorized distributors?
All BZW04P5V8HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P5V8HE3/54 meets industry standards.
7.What is the process for return or replacement of BZW04P5V8HE3/54?
All BZW04P5V8HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P5V8HE3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BZW04P5V8HE3/54 part is unused and in its original packaging.
Return procedure for BZW04P5V8HE3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
BZW04P5V8HE3/54 Tags
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