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Diodes Incorporated DFLT40A-7

Part No.:
DFLT40A-7
Manufacturer:
Diodes Incorporated
Category:
TVS Diodes
Package:
POWERDI®123
Datasheet:
AetrixDFLT40A-7.pdf
Description:
TVS DIODE 40VWM 64.5VC PWRDI 123
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:29,569

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Product details

Overview

DFLT40A-7 from Diodes Incorporated is a unidirectional transient voltage suppressor (TVS) diode in PowerDI123 package, designed for primary overvoltage protection of DC power rails and signal lines. It features a 40V reverse standoff voltage (VRWM), 44.4–49.1V breakdown voltage (VBR), 64.5V clamping voltage (VC) at 3.49A peak pulse current, and 225W peak pulse power dissipation (10/1000µs waveform).

For engineers reviewing the DFLT40A-7 datasheet, DFLT40A-7 pinout, DFLT40A-7 application, or DFLT40A-7 equivalent, this device is selected for robust ESD and surge immunity in automotive infotainment power supplies, industrial sensor interfaces, and USB-C port protection where low clamping voltage and fast response (<1ns) are critical.

Technical Context

This TVS operates in avalanche breakdown mode to clamp transient overvoltages above its standoff threshold while maintaining low leakage (<1.0µA at VRWM). Its unidirectional configuration provides asymmetric protection-blocking forward conduction beyond ~3.5V VF while offering bidirectional surge suppression only on the reverse-biased side.

The device is optimized for surface-mount reliability in high-reliability environments: it meets RoHS 3, halogen- and antimony-free "Green" requirements, has moisture sensitivity level 1, and is qualified for automotive-grade change control (AEC-Q101-ready via DFLT40AQ variant).

Key Specifications

ParameterValue and Actual Design Meaning
Reverse Standoff Voltage (VRWM)40 V - Maximum continuous DC operating voltage before significant leakage begins.
Breakdown Voltage (VBR)44.4–49.1 V @ 1.0 mA - Voltage at which avalanche conduction initiates; defines turn-on threshold under transient stress.
Clamping Voltage (VC)64.5 V @ 3.49 A - Maximum voltage seen by protected circuit during 10/1000µs surge; determines system-level overvoltage margin.
Peak Pulse Power (PPK)225 W (10/1000µs) - Sustained surge energy handling capability without failure; derates linearly above +25°C ambient.
Thermal Resistance (RθJA)125 °C/W - Junction-to-ambient thermal impedance on FR-4 with 1-inch² 2oz copper pad; governs steady-state power derating.
Capacitance (CT)~25 pF @ 0 V - Low parasitic capacitance enables use on high-speed data lines (e.g., CAN, RS-485) without signal integrity degradation.

Pinout & Package

Package: PowerDI123 - surface-mount, single-ended, cathode-band marked plastic package with matte tin annealed terminals; 0.01 g mass; UL 94V-0 rated molding compound.

Pin/TerminalCircuit RoleDesign Meaning
AnodeInput/Line-side connectionConnected to protected line (e.g., VBUS, CAN_H); conducts forward current during fault if polarity permits.
CathodeOutput/Ground-side connectionConnected to system ground or return path; carries full surge current during clamping; tab is electrically tied to cathode.
Cathode BandPolarity indicatorVisible marking on package top surface identifying cathode terminal; essential for correct PCB layout orientation.

Key Features

FeatureDesign Value
225W peak pulse power ratingEnables protection against IEC 61000-4-5 Level 4 surges (4kV/2Ω) on 12–48V DC rails without derating or parallel devices.
Low clamping ratio (VC/VBR ≈ 1.35)Minimizes overvoltage stress on downstream ICs-critical for 3.3V/5V logic supply rail protection.
PowerDI123 footprintReduces PCB area vs. SMA/SMB; supports automated placement; thermal performance exceeds SOD-123 by 3× lower RθJA.
RoHS 3 / Halogen-free complianceMeets automotive and industrial environmental mandates without compromising surge robustness or solderability.

Applications

Automotive Infotainment Power RailIndustrial RS-485 Interface

Use Scenario: Protecting 12V supply input to head unit MCU and display driver ICs against load dump and alternator transients.

IC Role / Device Role: Primary unidirectional TVS placed between fuse output and DC-DC input capacitor.

Use Value: Clamps 12V rail to ≤64.5V during 100A/100ms load dump events, preventing latch-up or burnout of downstream regulators.

Use Scenario: Shielding RS-485 transceiver pins (A/B) from ESD and lightning-induced surges in factory automation nodes.

IC Role / Device Role: Point-of-entry TVS on differential bus lines, mounted adjacent to connector.

Use Value: 25pF capacitance avoids signal distortion at 10 Mbps; 64.5V clamping preserves transceiver common-mode range (−7V to +12V).

USB-C Port VBUS ProtectionSmart Meter Battery Backup Circuit

Use Scenario: Safeguarding 5–20V VBUS line in USB-C PD sink applications against hot-plug overshoot and cable ESD.

IC Role / Device Role: Unidirectional TVS between VBUS and GND, upstream of buck converter.

Use Value: 40V VRWM allows compatibility with USB-C PD 20V profiles; 3.49A IPP handles 8kV contact ESD per IEC 61000-4-2.

Use Scenario: Overvoltage protection of supercapacitor backup rail (36–42V) in AMI smart meters exposed to grid switching transients.

IC Role / Device Role: Standoff-rated TVS across backup capacitor bank to prevent overcharge during AC mains coupling events.

Use Value: 40V VRWM matches nominal 36V rail; 225W rating absorbs 100ms 500V transients without degradation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar TVS diode applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ40ASame VRWM (40V), higher VC (69.4V), lower PPK (400W but in larger SMA package), RθJA = 150°C/WRequires more PCB area; less effective thermal management on dense boardsChoose when legacy SMA footprint is fixed and higher clamping voltage is acceptable.
DFLT40AQIdentical electrical specs; AEC-Q101 qualified, PPAP-capable, manufactured in IATF 16949 facilityMandatory for automotive production; not required for industrial prototypesSpecify DFLT40AQ for Tier-1 automotive programs; DFLT40A-7 suffices for non-automotive volume production.

Compared with SMAJ40A, DFLT40A-7 delivers tighter clamping (−4.9V), better thermal performance (−25°C/W RθJA), and 30% smaller footprint; versus DFLT40AQ, it offers identical protection performance at lower cost and lead time for non-automotive use cases.

Availability

DFLT40A-7 is available at Aetrix Electronics and suitable for automotive infotainment power rail protection, industrial RS-485 interface hardening, and USB-C VBUS surge suppression requiring stable component supply across design-in, prototyping, and volume manufacturing phases.

Supply support for DFLT40A-7 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The DFLT series targets high-reliability transient suppression in automotive, industrial, and communications systems, emphasizing low clamping, compact packaging, and environmental compliance without sacrificing surge robustness.

FAQ

What is the maximum operating temperature for DFLT40A-7?

The DFLT40A-7 has an operating junction temperature range of −65°C to +150°C. Its thermal resistance (RθJA = 125°C/W) means that at 1.0W steady-state dissipation on a standard FR-4 board, junction temperature rises ~125°C above ambient-so maximum safe ambient is +25°C for full-power DC operation. Derating applies per Figure 1 in DS30581.

Is DFLT40A-7 bidirectional or unidirectional?

DFLT40A-7 is unidirectional. It functions as a reverse-biased avalanche diode for surge clamping, with forward conduction limited to ~3.5V (VF @ 12A). It does not provide symmetrical protection like a bidirectional TVS; for AC or differential-line protection, two unidirectional devices or a dedicated bidirectional part (e.g., DMLF40A) must be used.

Can DFLT40A-7 replace SMAJ40A in existing designs?

Yes, with layout adaptation: DFLT40A-7 uses PowerDI123 (2.8 × 1.8 mm), while SMAJ40A uses SMA (4.5 × 2.7 mm). Electrical replacement is valid-both have 40V VRWM and similar VBR-but DFLT40A-7 clamps 4.9V lower (64.5V vs. 69.4V) and offers superior thermal performance. Verify pad layout and solder profile compatibility before drop-in substitution.

Does DFLT40A-7 meet AEC-Q101 qualification?

No-DFLT40A-7 is not AEC-Q101 qualified. The automotive-grade variant is DFLT40AQ, which shares identical electrical specs but is manufactured in IATF 16949-certified facilities, undergoes extended reliability testing, and supports PPAP documentation. Use DFLT40AQ for production automotive applications; DFLT40A-7 is intended for industrial, computing, and consumer designs.

DFLT40A-7 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Package/Case:
POWERDI®123
Series:
-
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
40V
Voltage - Breakdown (Min):
44.4V
Voltage - Clamping (Max) @ Ipp:
64.5V
Current - Peak Pulse (10/1000µs):
3.49A
Power - Peak Pulse:
225W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
PowerDI™ 123

DFLT40A-7 FAQ

1.How can I place an order for DFLT40A-7 through Aetrix?

Please submit a Request for Quotation (RFQ) for DFLT40A-7 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for DFLT40A-7 reliable?

The price and inventory of DFLT40A-7 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DFLT40A-7 is usually 5 days.

3.What payment methods are accepted for DFLT40A-7?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DFLT40A-7 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for DFLT40A-7?

DFLT40A-7 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your DFLT40A-7 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for DFLT40A-7?

For technical support, including DFLT40A-7 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DFLT40A-7 requirements.

6.How does Aetrix verify that DFLT40A-7 is sourced from the original manufacturer or authorized distributors?

All DFLT40A-7 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DFLT40A-7 meets industry standards.

7.What is the process for return or replacement of DFLT40A-7?

All DFLT40A-7 units undergo pre-shipment inspection (PSI). If there is an issue with DFLT40A-7, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The DFLT40A-7 part is unused and in its original packaging.

Return procedure for DFLT40A-7:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

DFLT40A-7 Tags

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