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Diodes Incorporated DM5W40AQ-13

Part No.:
DM5W40AQ-13
Manufacturer:
Diodes Incorporated
Category:
TVS Diodes
Package:
DO-218AB
Datasheet:
AetrixDM5W40AQ-13.pdf
Description:
Transient Voltage Suppressor PP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,767

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Product details

Overview

DM5W40AQ-13 from Diodes Incorporated is a 3600W surface-mount transient voltage suppressor (TVS) diode in DO-218 (Type E) package, designed for automotive load dump and ISO7637-2 surge protection. It features 40V reverse standoff voltage (VRWM), 64.5V max clamping voltage (VC) at 56A peak pulse current, and AEC-Q101 qualification for under-hood applications.

For engineers reviewing the DM5W40AQ-13 datasheet, DM5W40AQ-13 pinout, DM5W40AQ-13 application, or DM5W40AQ-13 equivalent, this device serves as a high-power, low-leakage, thermally robust TVS for 12V/24V automotive power rail protection where ISO16750-2 Pulse 5a compliance and IATF 16949 manufacturing traceability are required.

Technical Context

This unidirectional TVS diode operates with anode-connected heatsink polarity and delivers 3600W peak pulse power (10/1000µs waveform) while maintaining only 10µA max reverse leakage at VRWM and +25°C. Its 1.1°C/W junction-to-case thermal resistance enables stable operation up to +175°C junction temperature.

The device meets ISO 16750-2 Pulse 5a (load dump) and ISO 7637-2 Pulse 1, 2a, 3a, 3b surge immunity requirements. Breakdown voltage is specified at 44.4–49.1V (min/max) with 5mA test current, ensuring precise clamping behavior across production lots.

Key Specifications

Parameter Value and Actual Design Meaning
VRWM 40 V - Maximum continuous reverse operating voltage before significant conduction begins; sets system-level overvoltage trip threshold.
VBR (min/max) 44.4 / 49.1 V - Breakdown occurs within this range at 5mA; ensures consistent turn-on timing across temperature and lot variation.
VC @ IPP 64.5 V @ 56 A - Clamped voltage during 10/1000µs surge; determines maximum stress imposed on downstream circuitry.
PPK 3600 W - Peak non-repetitive surge power handling; validates capability against worst-case ISO16750-2 load dump events.
RθJC 1.1 °C/W - Low thermal resistance from junction to case; enables effective heat transfer to PCB copper or heatsink for sustained reliability.
TJ Range −55 to +175 °C - Full automotive-grade operating temperature envelope; supports engine bay and transmission control unit placement.

Pinout & Package

Package: DO-218 (Type E), molded plastic, UL 94V-0 rated, 2.74g weight. Heatsink tab is electrically connected to the anode terminal.

Pin/Terminal Circuit Role Design Meaning
Anode (Heatsink Tab) Positive surge current path Primary thermal and electrical connection point; must be soldered to large copper area for thermal management and low-inductance surge return.
Cathode (Top Surface Pin) Surge current sink Connected to protected line (e.g., battery rail); clamps transients by conducting excess energy to ground/anode reference.

Key Features

Feature Design Value
3600W Peak Pulse Power Validated for ISO16750-2 Pulse 5a load dump (up to 40V × 90A equivalent), enabling single-device protection without parallel stacking.
AEC-Q101 Qualified Qualified per stress test conditions including HTOL, TC, UHAST, and ESD; supports PPAP documentation and IATF 16949 production traceability.
Low Thermal Resistance (1.1°C/W) Enables >80% of rated power dissipation at TC = +100°C per derating curve; reduces need for oversized heatsinking in space-constrained modules.
RoHS & Halogen-Free Meets EU RoHS 3 (2015/863/EU) and Diodes' "Green" definition (<900ppm Br, <900ppm Cl, <1000ppm Sb); compliant for global automotive supply chains.

Applications

Engine Control Unit (ECU) Power Input Body Control Module (BCM) Battery Rail

Use Scenario: Protects microcontroller, CAN transceivers, and sensor interfaces from alternator load dump surges during battery disconnection.

IC Role / Device Role / Timing Role: Unidirectional TVS clamping element placed between battery input and DC-DC converter input stage.

Use Value: Limits transient voltage to ≤64.5V, preventing latch-up or gate oxide damage in 40V-rated power management ICs.

Use Scenario: Shields LIN bus regulators and LED drivers from ISO7637-2 Pulse 1 (inductive switch-off) and Pulse 3b (capacitive coupling) events.

IC Role / Device Role / Timing Role: Primary surge suppression device on 12V main rail upstream of LDOs and buck controllers.

Use Value: Delivers 56A peak current handling with <10µA leakage at 40V, minimizing standby power loss in always-on modules.

Transmission Control Unit (TCU) Advanced Driver Assistance Systems (ADAS) Camera Power

Use Scenario: Safeguards high-current solenoid drivers and position sensors exposed to cranking and load dump in automatic transmission systems.

IC Role / Device Role / Timing Role: High-energy clamping component mounted directly on power entry connector PCB pad.

Use Value: Maintains 175°C operational capability and 1.1°C/W RθJC, ensuring reliability during extended high-temperature gear-shifting cycles.

Use Scenario: Protects image sensor power supplies and serializer ICs in rear-view and surround-view cameras subjected to vehicle-level EMC testing.

IC Role / Device Role / Timing Role: Final-stage TVS on 12V camera module input, placed after EMI filter but before DC-DC conversion.

Use Value: Provides 64.5V clamping with <10µA leakage at 40V, preserving low-noise performance and avoiding false triggers in analog video paths.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ40A Lower PPK (400W), SMA package (RθJC ≈ 50°C/W), 64.5V VC same but at only 6.4A IPP. Not suitable for ISO16750-2 load dump; limited to ISO7637-2 Pulse 1/2a in low-power modules. Select when cost sensitivity outweighs surge rating needs and thermal budget allows higher junction rise.
SMCJ40A Higher PPK (1500W), SMC package (RθJC ≈ 2.5°C/W), 64.5V VC at 23.3A IPP; no AEC-Q101 qualification. Lacks automotive change control, PPAP support, and IATF 16949 traceability; requires requalification for OEM programs. Use in industrial or commercial designs where AEC-Q101 is not mandated but higher surge margin than SMAJ is needed.

Compared with SMAJ40A and SMCJ40A, DM5W40AQ-13 uniquely combines 3600W surge capacity, 1.1°C/W thermal resistance, and full AEC-Q101/PPAP/IATF 16949 compliance-making it the only qualified solution for high-reliability automotive load dump protection without thermal derating penalties.

Availability

DM5W40AQ-13 is available at Aetrix Electronics and suitable for engine control units, body control modules, transmission control units, and ADAS camera power systems requiring stable component supply, long-term automotive lifecycle support, and certified manufacturing traceability.

Supply support for DM5W40AQ-13 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in high-reliability components for automotive, industrial, and computing markets with design centers across Asia, Europe, and North America.

The DM5WxxAQ series belongs to Diodes' AEC-Q101-qualified automotive TVS portfolio, engineered specifically for ISO16750-2 and ISO7637-2 compliance in harsh-environment power rail protection-targeting under-hood and chassis-mounted electronic control units.

FAQ

What is the polarity configuration of DM5W40AQ-13?

The DM5W40AQ-13 is a unidirectional TVS diode with the heatsink tab serving as the anode (+) and the top-surface pin as the cathode (−). This configuration requires the heatsink to be connected to the positive side of the protected circuit-typically the battery rail-to enable proper clamping during positive-going transients.

Does DM5W40AQ-13 meet ISO16750-2 Pulse 5a requirements?

Yes-DM5W40AQ-13 is explicitly validated for ISO16750-2 Pulse 5a (load dump) with its 3600W peak pulse power rating and 64.5V clamping voltage at 56A. The device's 1.1°C/W RθJC and +175°C TJ rating ensure reliable operation under the high-energy, exponentially decaying 10ms waveform defined in the standard.

How does the DO-218 package improve thermal performance over SMA or SMC?

The DO-218 (Type E) package provides a direct metal heatsink interface with low thermal resistance (1.1°C/W), versus ~50°C/W for SMAJ and ~2.5°C/W for SMCJ. Its larger copper contact area and optimized internal die attach reduce junction temperature rise by >40°C at 3600W surge-critical for sustained reliability in engine bay environments.

Is DM5W40AQ-13 compatible with lead-free reflow processes?

Yes-DM5W40AQ-13 features matte tin-plated terminals rated for lead-free soldering per MIL-STD-202, Method 208, and complies with J-STD-020 moisture sensitivity level 1. Its UL 94V-0 molded plastic body withstands peak reflow temperatures up to 260°C, supporting standard Pb-free assembly without delamination or plating degradation.

DM5W40AQ-13 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Package/Case:
DO-218AB
Series:
-
Packaging:
Bulk
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
40V
Voltage - Breakdown (Min):
44.4V
Voltage - Clamping (Max) @ Ipp:
64.5V
Current - Peak Pulse (10/1000µs):
56A
Power - Peak Pulse:
3600W (3.6kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-218

DM5W40AQ-13 FAQ

1.How can I place an order for DM5W40AQ-13 through Aetrix?

Please submit a Request for Quotation (RFQ) for DM5W40AQ-13 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for DM5W40AQ-13 reliable?

The price and inventory of DM5W40AQ-13 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DM5W40AQ-13 is usually 5 days.

3.What payment methods are accepted for DM5W40AQ-13?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DM5W40AQ-13 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for DM5W40AQ-13?

DM5W40AQ-13 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your DM5W40AQ-13 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for DM5W40AQ-13?

For technical support, including DM5W40AQ-13 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DM5W40AQ-13 requirements.

6.How does Aetrix verify that DM5W40AQ-13 is sourced from the original manufacturer or authorized distributors?

All DM5W40AQ-13 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DM5W40AQ-13 meets industry standards.

7.What is the process for return or replacement of DM5W40AQ-13?

All DM5W40AQ-13 units undergo pre-shipment inspection (PSI). If there is an issue with DM5W40AQ-13, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The DM5W40AQ-13 part is unused and in its original packaging.

Return procedure for DM5W40AQ-13:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

DM5W40AQ-13 Tags

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