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Vishay Siliconix IRFI644G

Part No.:
IRFI644G
Manufacturer:
Vishay Siliconix
Category:
FETs, MOSFETs
Package:
TO-220-3 Full Pack, Isolated Tab
Datasheet:
AetrixIRFI644G.pdf
Description:
MOSFET N-CH 250V 7.9A TO220-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,890

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Product details

Overview

IRFI644G from Vishay Siliconix is a 250 V, 7.9 A N-channel power MOSFET in an isolated TO-220 FULLPAK package, featuring 0.28 Ω RDS(on) at VGS = 10 V, 68 nC total gate charge, and 2.5 kVRMS isolation for high-voltage industrial switching applications such as AC/DC SMPS primary-side switches and motor drive half-bridges.

For engineers reviewing the IRFI644G datasheet, IRFI644G pinout, IRFI644G application, or IRFI644G equivalent, this device is selected for high-reliability, thermally efficient, insulated-gate switching where creepage distance (4.8 mm), avalanche ruggedness (600 mJ single-pulse), and low thermal resistance (3.1 °C/W junction-to-case) are critical design constraints.

Technical Context

The IRFI644G employs a third-generation silicon process optimized for fast switching and ruggedized avalanche performance, with dynamic dV/dt rating of 4.8 V/ns and body diode reverse recovery time (trr) of 250–500 ns under specified conditions. Its isolated TO-220 FULLPAK construction eliminates need for external insulators in commercial-industrial systems.

Thermal design is enabled by low RthJC = 3.1 °C/W and high isolation voltage (2.5 kVRMS, 60 s), while gate drive compatibility is ensured by VGS(th) = 2.0–4.0 V and Qg = 68 nC - supporting standard 10 V gate drivers without requiring level-shifting or specialized buffers.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 250 V - supports primary-side switching in 230 VAC offline converters with margin for surge and ringing.
RDS(on) @ VGS = 10 V 0.28 Ω - enables <7.9 A continuous conduction with ≤17.5 W conduction loss at TC = 25 °C.
Qg 68 nC - determines gate drive power requirement; compatible with common 1-A peak gate drivers at ≤100 kHz.
EAS 600 mJ - ensures single-pulse avalanche survivability during inductive turn-off transients in motor or relay loads.
RthJC 3.1 °C/W - allows 40 W power dissipation with ≤125 °C junction rise above 25 °C case temperature.
dV/dt Rating 4.8 V/ns - suppresses false turn-on in high-noise environments like variable-frequency drives and welders.
VISOL 2.5 kVRMS (60 s) - replaces mica washers in TO-220 mounting, simplifying heatsink insulation in Class I equipment.

Pinout & Package

IRFI644G uses the TO-220 FULLPAK package: isolated plastic housing with integral heatsink tab (drain-connected), 3-pin through-hole configuration, and 4.8 mm sink-to-lead creepage distance. Dimensions conform to Vishay Doc. #91359 (Option 1 or 2, facility code dependent).

Pin/Terminal Circuit Role Design Meaning
Drain (Tab) Main current path output / heatsink interface Electrically connected to exposed metal tab; must be mounted to heatsink with electrically isolating hardware only if system grounding requires it - tab is functional drain node.
Gate Control input High-impedance MOS gate requiring <±20 V absolute max; typical 10 V drive yields full enhancement; threshold 2.0–4.0 V enables compatibility with microcontroller GPIOs via buffer.
Source Reference return / current sense node Common return for load current and gate drive reference; low-inductance layout critical due to LS = 7.5 nH; used for current sensing in high-side configurations.

Key Features

Feature Design Value
Isolated TO-220 FULLPAK package Eliminates external insulating hardware (e.g., mica + grease) - reduces BOM count and assembly steps in AC mains-connected power supplies.
2.5 kVRMS isolation Validated per IEC 60747-5-2; enables direct mounting to grounded heatsinks in Class I safety designs without compromising creepage/clearance.
Low RthJC = 3.1 °C/W Enables higher power density vs. standard TO-220: 40 W dissipation achievable with modest heatsinking at TC = 100 °C.
Body diode trr = 250–500 ns Supports synchronous rectification and freewheeling in hard-switched topologies without excessive switching loss or voltage overshoot.
Avalanche-rated (EAS = 600 mJ) Guarantees robustness against inductive kickback in relay drivers, solenoid controls, and motor phase-leg switching without snubbers.

Applications

Industrial AC/DC Power Supplies Motor Drive Half-Bridge Legs

Use Scenario: Primary-side switch in 100–300 W offline flyback or forward converters operating from 85–265 VAC input.

IC Role / Device Role / Timing Role: High-voltage power switch controlling energy transfer into transformer primary; operates at 65–130 kHz with hard switching.

Use Value: 250 V VDS and 600 mJ EAS provide margin for line surges and transformer leakage spikes; 0.28 Ω RDS(on) limits conduction loss at full load.

Use Scenario: Upper or lower switch in 3-phase inverter stages for BLDC or stepper motor control up to 1 kW.

IC Role / Device Role / Timing Role: N-channel power switch in half-bridge topology; driven by isolated gate driver with bootstrap or transformer coupling.

Use Value: 4.8 V/ns dV/dt rating prevents spurious turn-on during high dv/dt cross-conduction; TO-220 FULLPAK isolation simplifies heatsink sharing across phases.

Inductive Load Switching (Relays/Solenoids) UPS / Backup Power Inverters

Use Scenario: Solid-state replacement for mechanical relays controlling HVAC actuators, industrial valves, or lighting ballasts.

IC Role / Device Role / Timing Role: Unidirectional load switch handling inductive turn-off transients; operated with slow or zero-crossing gate timing.

Use Value: Single-pulse avalanche energy rating (600 mJ) absorbs stored inductor energy without clamping circuits; 7.9 A ID supports >10 A peak coil currents.

Use Scenario: DC-AC inversion stage in line-interactive UPS systems converting 24–48 VDC battery bank to 120/230 VAC output.

IC Role / Device Role / Timing Role: Low-side switch in push-pull or full-bridge inverter; synchronized to SPWM carrier with dead-time control.

Use Value: Low Qg (68 nC) and fast switching (tf = 24 ns) reduce switching losses at 20–50 kHz; RthJC = 3.1 °C/W sustains continuous operation under battery discharge load.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel high-voltage power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STP20NM50FP 500 V VDS, 0.24 Ω RDS(on), 70 nC Qg, non-isolated TO-220FP Lacks 2.5 kV isolation; requires external insulator for grounded heatsink use; higher voltage rating suits 400 VDC bus designs. Select when higher VDS margin is needed and isolation is handled externally; not drop-in for IRFI644G's insulated mounting.
FQP27P06 P-channel, -60 V VDS, 0.055 Ω RDS(on), 60 nC Qg, non-isolated TO-220 Opposite channel type and polarity; unsuitable for high-side switching without level shift; lower voltage rating limits to low-voltage DC-DC. Only viable in complementary low-side positions; incompatible for IRFI644G's high-voltage N-channel roles - requires circuit redesign.

Compared with STP20NM50FP and FQP27P06, the IRFI644G uniquely delivers integrated 2.5 kV isolation in a standard TO-220 footprint, enabling simplified, safer high-voltage switching without added insulation hardware - a capability neither alternative provides.

Availability

IRFI644G is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive half-bridge legs, and inductive load switching requiring stable component supply, long-term lifecycle support, and certified isolation compliance.

Supply support for IRFI644G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Siliconix is a global leader in discrete semiconductors, specializing in power MOSFETs, diodes, and optoelectronics with emphasis on reliability, ruggedness, and application-specific optimization.

The IRFI644G belongs to Vishay's high-voltage isolated power MOSFET product line, engineered for industrial switching applications demanding reinforced insulation, avalanche tolerance, and thermal efficiency in compact through-hole packages.

FAQ

What is the maximum continuous drain current for the IRFI644G at 100 °C case temperature?

The IRFI644G supports 5.0 A continuous drain current at TC = 100 °C, derated from 7.9 A at 25 °C using a linear derating factor of 0.32 W/°C. This reflects thermal limitations of the TO-220 FULLPAK package and must be verified against actual heatsink performance and ambient conditions in the final design. The IRFI644G datasheet specifies this value in Absolute Maximum Ratings Table.

Does the IRFI644G require external insulation when mounted to a grounded heatsink?

No - the IRFI644G's TO-220 FULLPAK package provides 2.5 kVRMS isolation between drain (tab) and leads, eliminating need for mica washers or insulating pads in most Class I industrial applications. Mounting torque must remain at 0.6 Nm for M3 screws to maintain integrity of the isolation barrier. The IRFI644G is explicitly designed for this insulated mounting configuration.

What is the gate-source threshold voltage range for the IRFI644G?

The IRFI644G has a gate-source threshold voltage (VGS(th)) range of 2.0 V to 4.0 V, measured at VDS = VGS and ID = 250 μA. This allows reliable turn-on with standard 5 V or 10 V logic-level gate drivers, though full enhancement (RDS(on) = 0.28 Ω) requires VGS ≥ 10 V. The IRFI644G specification sheet confirms this range in the Static Characteristics table.

Can the IRFI644G be used in avalanche mode repeatedly?

The IRFI644G is rated for repetitive avalanche current (IAR) of 7.9 A and repetitive avalanche energy (EAR) of 4.0 mJ, but only under strictly limited pulse conditions (pulse width ≤ 300 μs, duty cycle ≤ 2 %). For sustained inductive switching, single-pulse avalanche (EAS = 600 mJ) is guaranteed - repeated avalanche operation requires careful thermal and transient analysis. The IRFI644G datasheet defines these limits in Absolute Maximum Ratings.

What is the drain-to-sink capacitance of the IRFI644G and why does it matter?

The IRFI644G exhibits 12 pF drain-to-sink capacitance (C), measured at 1 MHz. This parameter directly impacts EMI generation and common-mode noise coupling in high-frequency switching applications - lower C reduces ground-loop currents and improves EMC performance in AC/DC converters and inverters. The IRFI644G's low 12 pF value is specified in the Dynamic Characteristics table of its official datasheet.

IRFI644G Specifications

Product attributes
Attribute value
Manufacturer:
Vishay Siliconix
Series:
-
Package/Case:
TO-220-3 Full Pack, Isolated Tab
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
250 V
Current - Continuous Drain (Id) @ 25°C:
7.9A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
280mOhm @ 4.7A, 10V
Vgs(th) (Max) @ Id:
4V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
68 nC @ 10 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
1300 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
40W (Tc)
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220-3

IRFI644G FAQ

1.How can I place an order for IRFI644G through Aetrix?

Please submit a Request for Quotation (RFQ) for IRFI644G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRFI644G reliable?

The price and inventory of IRFI644G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRFI644G is usually 5 days.

3.What payment methods are accepted for IRFI644G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRFI644G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRFI644G?

IRFI644G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRFI644G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRFI644G?

For technical support, including IRFI644G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRFI644G requirements.

6.How does Aetrix verify that IRFI644G is sourced from the original manufacturer or authorized distributors?

All IRFI644G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRFI644G meets industry standards.

7.What is the process for return or replacement of IRFI644G?

All IRFI644G units undergo pre-shipment inspection (PSI). If there is an issue with IRFI644G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRFI644G part is unused and in its original packaging.

Return procedure for IRFI644G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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