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Vishay Siliconix IRL510S

Part No.:
IRL510S
Manufacturer:
Vishay Siliconix
Category:
FETs, MOSFETs
Package:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Datasheet:
AetrixIRL510S.pdf
Description:
MOSFET N-CH 100V 5.6A D2PAK
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,313

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Product details

Overview

IRL510S from Vishay Siliconix is a logic-level N-channel power MOSFET in D2PAK (TO-263) package, rated for 100 V VDS, 5.6 A continuous drain current at TC = 25 °C, 0.54 Ω RDS(on) at VGS = 5 V, and 175 °C maximum junction temperature - designed for high-current DC-DC converters and motor drive half-bridges.

For engineers reviewing the IRL510S datasheet, IRL510S pinout, IRL510S application, or IRL510S equivalent, this part supports logic-level gate drive compatibility with 3.3 V/5 V microcontrollers, offers repetitive avalanche rating up to 4.3 mJ, and delivers low gate charge (6.1 nC) for efficient high-frequency switching in industrial power supplies and battery-powered systems.

Technical Context

The IRL510S uses a third-generation silicon process optimized for fast switching and ruggedized operation, featuring dynamic dv/dt immunity (5.5 V/ns) and integrated body diode with 110–130 ns reverse recovery time. Its gate threshold voltage (1.0–2.0 V) ensures reliable turn-on with standard logic outputs.

Thermal design is supported by low RthJC = 3.5 °C/W and PCB-mount RthJA = 40 °C/W, enabling 3.7 W dissipation on a 1" FR-4 board. The device is qualified for operation from –55 °C to +175 °C and rated for unclamped inductive switching with IAS = 5.6 A and EAS = 100 mJ.

Key Specifications

ParameterValue and Actual Design Meaning
VDS100 V - supports input rails up to 80 V DC with margin for transients in industrial power stages
RDS(on) @ VGS = 5 V0.54 Ω - enables ≤10 W conduction loss at 4.3 A RMS in 12 V motor control H-bridge legs
Qg6.1 nC - allows <50 ns total switching time with 12 Ω gate resistor, reducing switching losses below 200 kHz
ID (continuous, TC = 25 °C)5.6 A - sustains full-load current in compact surface-mount power modules without forced air
TJ max+175 °C - permits operation in sealed enclosures or high-ambient environments like automotive under-hood or industrial PLCs
EAS100 mJ - withstands single-pulse inductive energy from solenoid or relay coil de-energization without failure
dv/dt rating5.5 V/ns - suppresses false turn-on in noisy high-di/dt motor drive or SMPS layouts

Pinout & Package

D2PAK (TO-263) surface-mount package with exposed drain tab for thermal and electrical connection; 3-pin configuration (G, D, S), lead (Pb)-free and halogen-free per Vishay specification.

Pin/TerminalCircuit RoleDesign Meaning
G (Gate)Control terminalAccepts logic-level voltage (≥2.0 V) to fully enhance channel; requires <6.1 nC charge for full transition
D (Drain)High-side power outputConnected to exposed metal tab - must be electrically isolated from heatsink unless referenced to system ground
S (Source)Power return / reference nodeServes as local ground reference for gate drive; internal source inductance (7.5 nH) affects high-speed commutation ringing

Key Features

FeatureDesign Value
Logic-level gate driveTurns on fully at VGS = 4 V - compatible with 3.3 V MCU GPIO without level-shifting circuitry
Repetitive avalanche ratedWithstands 4.3 mJ per pulse indefinitely - eliminates need for external snubbers in inductive load switching
Dynamic dv/dt immunity5.5 V/ns threshold prevents spurious turn-on during fast voltage transients in half-bridge configurations
175 °C operating temperatureEnables use in thermally constrained spaces such as enclosed power tools or sealed LED drivers
Low Qgd/Qg ratio3.3/6.1 ≈ 54% - improves Miller immunity and reduces risk of shoot-through in synchronous rectifiers

Applications

Brushed DC Motor ControlDC-DC Synchronous Buck Converter

Use Scenario: Driving 12 V/3 A brushed motors in portable power tools with PWM at 20 kHz.

IC Role / Device Role / Timing Role: Low-side switch in half-bridge topology, handling continuous 3.5 A load current with 100 ns dead-time control.

Use Value: 0.54 Ω RDS(on) limits conduction loss to <6.6 W at peak current, while 6.1 nC Qg enables clean 20 kHz switching without gate driver overheating.

Use Scenario: High-efficiency 24 V to 5 V buck converter delivering 4 A to FPGA core rails.

IC Role / Device Role / Timing Role: Synchronous rectifier (low-side FET), switching at 500 kHz with 5 V gate drive from controller IC.

Use Value: Logic-level threshold ensures full enhancement at 5 V, and 175 °C rating maintains reliability under sustained 4 A load with minimal heatsinking.

Industrial Solenoid DriverLED Constant-Current Dimming Module

Use Scenario: Controlling 24 V/2 A solenoids in factory automation valves with 100 ms on/off cycles.

IC Role / Device Role / Timing Role: Single-ended switch with freewheeling diode conduction during turn-off.

Use Value: 100 mJ single-pulse avalanche energy absorbs inductive kickback without clamp diodes, simplifying BOM and layout.

Use Scenario: Analog-dimmable 48 V LED string driver delivering 1.2 A with 1–100% PWM dimming.

IC Role / Device Role / Timing Role: High-side switch in constant-current sink configuration, modulated at 1–5 kHz.

Use Value: 5.6 A continuous rating accommodates 2× surge current during cold LED startup, and 175 °C rating ensures long life in enclosed luminaires.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STP55NF06L60 V VDS, 55 A ID, 0.014 Ω RDS(on) - higher current, lower voltage ratingNot suitable for 80–100 V bus applications; better for 12–24 V high-current invertersSelect only if system VDD ≤ 48 V and RDS(on) < 0.02 Ω is required; requires PCB redesign due to TO-220 package
IRF540N100 V VDS, 33 A ID, 0.044 Ω RDS(on), VGS(th) = 2–4 V - higher gate threshold, not logic-levelRequires ≥5 V gate drive; unsuitable for direct 3.3 V MCU interface without bufferChoose when higher current and lower RDS(on) justify added gate drive complexity and TO-220 thermal management

Compared with STP55NF06L and IRF540N, the IRL510S uniquely balances 100 V rating, true logic-level operation, and D2PAK thermal performance - making it optimal for space-constrained, medium-power industrial controls where gate drive simplicity and transient robustness are critical.

Availability

IRL510S is available at Aetrix Electronics and suitable for brushed motor drives, DC-DC buck converters, and industrial solenoid control requiring stable component supply across production lifecycles.

Supply support for IRL510S includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Siliconix is a global leader in discrete semiconductors, specializing in high-reliability power MOSFETs, diodes, and optoelectronics for industrial, automotive, and computing markets.

The IRL510S belongs to Vishay's logic-level power MOSFET product line, engineered for high-efficiency, low-voltage-gate-drive power switching in compact surface-mount designs where thermal resilience and avalanche ruggedness are mandatory.

FAQ

What is the maximum continuous drain current for the IRL510S at 100 °C case temperature?

The IRL510S supports 4.0 A continuous drain current at TC = 100 °C, as specified in the Absolute Maximum Ratings table. This derating reflects thermal limitations of the D2PAK package under sustained high-temperature operation - designers must ensure adequate copper area and airflow to maintain case temperature within this limit for reliable IRL510S performance.

Does the IRL510S have an integrated body diode, and what are its key parameters?

Yes, the IRL510S includes an integral body diode rated for 5.6 A continuous forward current and 18 A pulsed current. Its VSD is 2.5 V at IS = 5.6 A and TJ = 25 °C, with trr = 110–130 ns and Qrr = 0.50–0.65 μC - critical for synchronous rectification and freewheeling in buck or half-bridge topologies using the IRL510S.

Is the IRL510S RoHS-compliant, and what does "Pb-free and halogen-free" mean for this part?

The IRL510S variant IRL510STRLPbF is lead (Pb)-free but not halogen-free; the SiHL510STRL-GE3 variant is both Pb-free and halogen-free. "Pb-free" means termination finish contains no lead per EU RoHS Directive; "halogen-free" indicates bromine and chlorine content <900 ppm each - both versions meet Vishay's material categorization per doc# 99912, and the IRL510S complies with standard RoHS requirements for most industrial applications.

Can the IRL510S be used in avalanche mode, and what are the safe operating limits?

Yes, the IRL510S is repetitively avalanche-rated with EAR = 4.3 mJ per pulse and IAR = 5.6 A. Safe operation requires pulse width limited by junction temperature (see Fig. 11), VDD ≤ VDS, and TJ ≤ 175 °C. For unclamped inductive switching, the IRL510S withstands EAS = 100 mJ single-pulse - verified per test conditions in Fig. 12 with L = 4.8 mH and Rg = 25 Ω.

What is the gate charge profile of the IRL510S, and how does it affect switching behavior?

The IRL510S has total gate charge Qg = 6.1 nC, with Qgs = 2.6 nC and Qgd = 3.3 nC at VGS = 5 V. This distribution indicates strong Miller effect sensitivity - Qgd dominates the Miller plateau region, so gate resistor selection (e.g., 12 Ω) directly controls dV/dt during switching and impacts shoot-through risk in bridge circuits using the IRL510S.

IRL510S Specifications

Product attributes
Attribute value
Manufacturer:
Vishay Siliconix
Series:
-
Package/Case:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
100 V
Current - Continuous Drain (Id) @ 25°C:
5.6A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
4V, 5V
Rds On (Max) @ Id, Vgs:
540mOhm @ 3.4A, 5V
Vgs(th) (Max) @ Id:
2V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
6.1 nC @ 5 V
Vgs (Max):
±10V
Input Capacitance (Ciss) (Max) @ Vds:
250 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
3.7W (Ta), 43W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (D2PAK)

IRL510S FAQ

1.How can I place an order for IRL510S through Aetrix?

Please submit a Request for Quotation (RFQ) for IRL510S on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRL510S reliable?

The price and inventory of IRL510S are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRL510S is usually 5 days.

3.What payment methods are accepted for IRL510S?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRL510S transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRL510S?

IRL510S orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRL510S order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRL510S?

For technical support, including IRL510S datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRL510S requirements.

6.How does Aetrix verify that IRL510S is sourced from the original manufacturer or authorized distributors?

All IRL510S products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRL510S meets industry standards.

7.What is the process for return or replacement of IRL510S?

All IRL510S units undergo pre-shipment inspection (PSI). If there is an issue with IRL510S, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRL510S part is unused and in its original packaging.

Return procedure for IRL510S:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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