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Vishay Siliconix IRL520S

Part No.:
IRL520S
Manufacturer:
Vishay Siliconix
Category:
FETs, MOSFETs
Package:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Datasheet:
AetrixIRL520S.pdf
Description:
MOSFET N-CH 100V 9.2A D2PAK
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,409

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Product details

Overview

IRL520S from Vishay Siliconix is a logic-level N-channel Power MOSFET in D2PAK (TO-263) package, rated for 100 V VDS, 9.2 A continuous drain current at TC = 25 °C, and 0.27 Ω RDS(on) at VGS = 5 V. It supports fast switching, repetitive avalanche operation, and 175 °C junction temperature-used in DC-DC converters, motor drivers, and high-current load switches.

For engineers reviewing the IRL520S datasheet, IRL520S pinout, IRL520S application, or IRL520S equivalent, key selection considerations include its logic-level gate drive compatibility (VGS(th) = 1.0–2.0 V), low on-resistance at 4–5 V gate bias, surface-mount D2PAK thermal performance, and unclamped inductive switching capability up to 170 mJ.

Technical Context

The IRL520S employs third-generation trench-gate silicon technology optimized for low RDS(on) and fast switching with robust avalanche ruggedness. Its dynamic dV/dt rating of 5.5 V/ns and body diode reverse recovery time (trr = 130–190 ns) support reliable operation in hard-switched topologies.

Designed for logic-level microcontroller interfacing, it delivers full enhancement at VGS = 4 V (RDS(on) = 0.38 Ω) and VGS = 5 V (RDS(on) = 0.27 Ω), with gate charge parameters Qg = 12 nC, Qgs = 3.0 nC, and Qgd = 7.1 nC enabling efficient gate driving in high-frequency power stages.

Key Specifications

ParameterValue and Actual Design Meaning
VDS100 V - supports input rails up to 80 V DC with margin for transients in industrial power supplies
RDS(on) @ VGS = 5 V0.27 Ω - enables ≤1.4 W conduction loss at 9.2 A, suitable for thermally constrained PCB-mount designs
Qg12 nC - determines gate driver current requirement (~1.2 A peak for 10 ns rise time)
ID (continuous, TC = 25 °C)9.2 A - defines maximum steady-state current with heatsink or high-copper PCB
EAS170 mJ - specifies single-pulse unclamped inductive energy handling without failure
TJ max175 °C - allows operation in high-ambient environments such as enclosed motor drives or automotive under-hood modules
dV/dt rating5.5 V/ns - ensures immunity to parasitic turn-on during high-slew-rate switching transitions

Pinout & Package

D2PAK (TO-263) surface-mount package with exposed drain pad for thermal conduction; 3-terminal configuration (G, D, S) with standard pin assignment: Pin 1 = Gate, Pin 2 = Drain (tab), Pin 3 = Source.

Pin/TerminalCircuit RoleDesign Meaning
Gate (G)Control electrodeLogic-level compatible (VGS(th) = 1.0–2.0 V); requires <100 nA leakage current drive
Drain (D)High-side power terminalExposed copper tab - primary thermal path to PCB heatsink; electrically connected to die backside
Source (S)Reference node for gate driveLow-inductance return path; internal source inductance LS = 7.5 nH affects diode commutation

Key Features

FeatureDesign Value
Logic-level gate driveOperates fully enhanced at VGS = 4 V (RDS(on) = 0.38 Ω), eliminating need for gate boosters in 3.3/5 V MCU systems
Repetitive avalanche ratedRated for 6.0 mJ EAR - enables reliable operation in inductive load switching without external snubbers
D2PAK thermal performanceRthJC = 2.5 °C/W - allows >20 W power dissipation with minimal case-to-heatsink ΔT in compact layouts
Dynamic dV/dt immunity5.5 V/ns rating - prevents false turn-on during fast voltage transients in half-bridge or synchronous rectifier applications
Body diode characterizationtrr = 130–190 ns, Qrr = 0.83–1.0 µC - enables predictable synchronous rectification timing and loss estimation

Applications

DC-DC Buck ConverterBrushed DC Motor Driver

Use Scenario: High-efficiency 12–48 V input to 3.3/5/12 V output conversion in industrial PLCs and embedded controllers.

IC Role / Device Role / Timing Role: Synchronous rectifier switch in secondary side; duty-cycle controlled by PWM controller.

Use Value: Low RDS(on) (0.27 Ω) reduces conduction loss; logic-level gate enables direct drive from PWM IC with no level-shifter.

Use Scenario: Full-H-bridge control of 24 V, 5–8 A brushed motors in robotics and automated valves.

IC Role / Device Role / Timing Role: Low-side switch in each leg; driven by microcontroller GPIO or dedicated gate driver.

Use Value: Repetitive avalanche rating handles inductive kickback during PWM dead-time; 175 °C TJ supports sealed enclosure operation.

Hot-Swap ControllerLED Constant-Current Driver

Use Scenario: Inrush current limiting and fault protection in 48 V telecom and server backplane slots.

IC Role / Device Role / Timing Role: Main pass element in linear or active OR-ing configuration; controlled via current-sense feedback loop.

Use Value: Low gate threshold (1.0–2.0 V) allows precise turn-on using op-amp comparator; RDS(on) stability over temperature simplifies current regulation.

Use Scenario: High-brightness LED string control in architectural lighting and signage with 36–72 V bus.

IC Role / Device Role / Timing Role: Constant-current sink switch modulated at 1–20 kHz for dimming.

Use Value: Fast switching (tf = 27 ns) minimizes PWM transition losses; body diode trr enables clean current reversal in buck-derived topologies.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel MOSFET applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IRLB8721PBFRDS(on) = 0.015 Ω @ VGS = 10 V; higher gate charge (Qg = 21 nC); TO-220AB packageRequires 10 V gate drive; better for high-current, low-frequency applications where thermal mass matters more than logic compatibilitySelect when lower RDS(on) justifies added gate drive complexity and through-hole mounting
STP16NF06LRDS(on) = 0.12 Ω @ VGS = 5 V; lower VDS (60 V); D2PAK package; no avalanche rating specifiedSuitable only for ≤48 V systems; lacks documented repetitive avalanche capability for inductive loadsChoose for cost-sensitive 24–48 V DC-DC where avalanche robustness is not required

Compared with IRL520S, IRLB8721PBF offers significantly lower on-resistance but demands higher gate voltage and has greater switching losses due to higher Qg; STP16NF06L provides better RDS(on) at 5 V but sacrifices voltage rating and avalanche ruggedness-making IRL520S optimal for 100 V logic-driven inductive switching.

Availability

IRL520S is available at Aetrix Electronics and suitable for DC-DC converters, brushed motor drivers, hot-swap controllers, and LED constant-current drivers requiring stable component supply across industrial design cycles.

Supply support for IRL520S includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Siliconix is a global leader in discrete semiconductors, specializing in power MOSFETs, diodes, and optoelectronics with emphasis on ruggedness, precision, and thermal performance.

The IRL520S belongs to Vishay's logic-level Power MOSFET family designed specifically for direct microcontroller interface in high-reliability industrial and automotive power switching applications.

FAQ

What is the maximum continuous drain current for the IRL520S at 100 °C case temperature?

The IRL520S supports 6.5 A continuous drain current at TC = 100 °C, per its Absolute Maximum Ratings table. This derating reflects thermal limits of the D2PAK package and must be validated against actual PCB layout, copper area, and ambient conditions. The IRL520S maintains safe operation up to 175 °C junction temperature, making it suitable for thermally demanding environments where the IRL520S is deployed.

Does the IRL520S have a specified avalanche energy rating?

Yes, the IRL520S is repetitively avalanche rated with EAR = 6.0 mJ and single-pulse EAS = 170 mJ (tested per Fig. 12). These values are measured under defined conditions (VDD = 25 V, L = 3.0 mH, RG = 25 Ω, IAS = 9.2 A). The IRL520S leverages this ruggedness in inductive load switching without external protection, distinguishing it from non-avalanche-rated MOSFETs.

What is the gate-source threshold voltage range for the IRL520S?

The IRL520S has a gate-source threshold voltage VGS(th) of 1.0 V minimum to 2.0 V maximum at ID = 250 µA and VDS = VGS. This logic-level range ensures reliable turn-on with 3.3 V or 5 V microcontroller outputs. The IRL520S achieves full enhancement at VGS = 4 V (RDS(on) = 0.38 Ω), confirming its suitability for low-voltage gate drive architectures.

Can the IRL520S be used in surface-mount applications without a heatsink?

The IRL520S can operate without an external heatsink in low-duty-cycle or low-current applications, but its maximum power dissipation in PCB-mount configuration is 3.7 W at TA = 25 °C (RthJA = 40 °C/W). For sustained 9.2 A operation, a heatsink or high-copper PCB is required. Thermal design must account for the IRL520S's RthJC = 2.5 °C/W and exposed drain pad mounting to ensure TJ remains ≤175 °C.

Is the IRL520S RoHS-compliant and halogen-free?

Yes, the IRL520S is RoHS-compliant and halogen-free per Vishay's standard product policy and packaging specifications (document number 90382). Lead (Pb)-free soldering is supported with peak temperature up to 300 °C for 10 seconds. The IRL520S meets JEDEC J-STD-020 moisture sensitivity level (MSL) requirements for surface-mount assembly, ensuring reliability in reflow processes.

IRL520S Specifications

Product attributes
Attribute value
Manufacturer:
Vishay Siliconix
Series:
-
Package/Case:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
100 V
Current - Continuous Drain (Id) @ 25°C:
9.2A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
4V, 5V
Rds On (Max) @ Id, Vgs:
270mOhm @ 5.5A, 5V
Vgs(th) (Max) @ Id:
2V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
12 nC @ 5 V
Vgs (Max):
±10V
Input Capacitance (Ciss) (Max) @ Vds:
490 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
3.7W (Ta), 60W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-263 (D2PAK)

IRL520S FAQ

1.How can I place an order for IRL520S through Aetrix?

Please submit a Request for Quotation (RFQ) for IRL520S on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRL520S reliable?

The price and inventory of IRL520S are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRL520S is usually 5 days.

3.What payment methods are accepted for IRL520S?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRL520S transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRL520S?

IRL520S orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRL520S order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRL520S?

For technical support, including IRL520S datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRL520S requirements.

6.How does Aetrix verify that IRL520S is sourced from the original manufacturer or authorized distributors?

All IRL520S products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRL520S meets industry standards.

7.What is the process for return or replacement of IRL520S?

All IRL520S units undergo pre-shipment inspection (PSI). If there is an issue with IRL520S, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRL520S part is unused and in its original packaging.

Return procedure for IRL520S:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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