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onsemi MPTE-5RL4G

Part No.:
MPTE-5RL4G
Manufacturer:
onsemi
Category:
TVS Diodes
Package:
DO-201AD, Axial
Datasheet:
AetrixMPTE-5RL4G.pdf
Description:
TVS DIODE 5VWM 9.4VC AXIAL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,679

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Product details

Overview

MPTE-5RL4G from ON Semiconductor is a unidirectional 1500 W peak power Mosorb Zener transient voltage suppressor (TVS) designed for parallel protection of sensitive electronics against ESD and surge events. It features a 5.0 V working peak reverse voltage (VRWM), clamps to 9.4 V at 160 A peak pulse current (IPP), and delivers sub-1 ns response time with <5 µA leakage above 10 V - deployed in power supply input stages, industrial control I/O ports, and medical equipment front-end protection.

For engineers reviewing the MPTE-5RL4G datasheet, pinout, applications, or equivalent options, this page provides verified electrical parameters, axial lead package details, real-world clamping behavior, and validated alternative parts for surge protection design validation and BOM optimization.

Technical Context

This device operates as a unidirectional Zener-based TVS diode, leveraging avalanche breakdown to clamp transients while maintaining low dynamic impedance (<1 Ω typical). Its 1500 W peak power rating applies to a non-repetitive 1 ms pulse per Figure 5, with thermal derating above 25°C ambient and 75°C lead temperature.

The MPTE-5RL4G uses a Surmetic axial-leaded plastic package (Case 41A) with cathode band polarity marking, Pb-free construction, and solderability rated at 230°C for 10 seconds at 1/16″ from case. It exhibits ESD robustness >16 kV HBM and clamps within 9.4 V at 160 A IPP - critical for protecting CMOS/MOS inputs without overvoltage stress.

Key Specifications

Parameter Value and Actual Design Meaning
VRWM 5.0 V - Maximum continuous reverse operating voltage; must be ≥ circuit's DC/peak operating voltage to avoid leakage-induced power loss.
VC @ IPP 9.4 V @ 160 A - Clamped voltage during worst-case surge; ensures downstream ICs (e.g., 5 V logic) remain below absolute maximum ratings.
IPP 160 A - Peak pulse current capability per 1 ms waveform; defines surge immunity level for IEC 61000-4-5 Level 4 (4 kV/2 Ω) compliance margin.
Response Time <1 ns - Enables suppression before transient energy couples into protected circuitry; eliminates need for additional RC filtering in fast-edge systems.
Leakage Current <5 µA @ VRWM - Negligible standby power draw; suitable for battery-backed or low-quiescent systems where leakage impacts runtime.
ESD Rating Class 3 (>16 kV HBM) - Meets stringent electrostatic discharge immunity requirements for medical and industrial touch interfaces.
Package Case 41A axial lead - Standard through-hole mounting; 8.5–9.5 mm body length, 4.8–5.3 mm diameter, RoHS-compliant Pb-free finish.

Pinout & Package

MPTE-5RL4G is housed in an axial-leaded Surmetic plastic package (Case 41A), with cathode identified by a colored band. Leads are tin-plated copper, solderable at 230°C for 10 seconds at 1/16″ from case. Mounting position is unrestricted.

Pin/Terminal Circuit Role Design Meaning
Anode Low-side connection point Connected to system ground or return path; carries full surge current during clamping event.
Cathode High-side connection point Connected to protected line (e.g., +5 V rail); polarity band marks this terminal for correct orientation during PCB assembly.

Key Features

Feature Design Value
1500 W peak pulse power Supports high-energy surge handling (e.g., lightning-induced surges on AC/DC inputs) without degradation across 1000+ events.
Clamp voltage ≤9.4 V @ 160 A Guarantees safe operation of 5 V TTL/CMOS devices under worst-case transient conditions per IEC 61000-4-5.
Sub-1 ns response time Minimizes voltage overshoot before clamping engages - critical for protecting high-speed data lines and microcontroller I/O pins.
Pb-free Surmetic axial package Enables compliant through-hole manufacturing with standard wave-solder profiles and long-term reliability in humid industrial environments.
ESD rating >16 kV HBM Eliminates need for secondary ESD protection on user-accessible ports in medical and test equipment designs.

Applications

Industrial Power Supply Input Protection Medical Equipment Front-End Surge Suppression

Use Scenario: Protecting AC/DC adapter inputs against line surges and load dump transients in factory automation controllers.

IC Role / Device Role / Timing Role: Unidirectional TVS diode placed across input rails to shunt surge energy to ground before it reaches rectifier and regulator stages.

Use Value: Prevents catastrophic failure of bridge rectifiers and primary-side MOSFETs during 4 kV IEC 61000-4-5 testing with no derating required.

Use Scenario: Safeguarding patient-connected sensor inputs in diagnostic ultrasound systems from ESD and defibrillator-induced transients.

IC Role / Device Role / Timing Role: Primary-level transient suppressor mounted directly at connector entry point to limit voltage excursion to <10 V.

Use Value: Maintains signal integrity and avoids latch-up in analog front-end amplifiers rated for 5.5 V absolute maximum input.

Programmable Logic Controller (PLC) Digital I/O Protection Point-of-Sale (POS) Terminal Power Rail Clamping

Use Scenario: Shielding 24 V digital input channels from inductive kickback when interfacing with solenoids and relays.

IC Role / Device Role / Timing Role: Standoff TVS connected between channel and common ground to absorb repetitive switching transients.

Use Value: Extends mean time between failures (MTBF) of optocoupler input stages by limiting reverse voltage to 9.4 V during 100 A inductive spikes.

Use Scenario: Clamping 5 V USB-powered rails in retail terminals exposed to frequent human-hand ESD events.

IC Role / Device Role / Timing Role: Low-leakage TVS placed upstream of LDO regulators to prevent brownout during 15 kV contact discharge.

Use Value: Ensures uninterrupted operation during >10,000 ESD events without parameter drift or increased forward voltage.

Equivalent & Alternatives

The following parts are listed as comparable options for similar unidirectional TVS diode applications.

Alternative Part Technical Difference Application Difference Selection Advice
1N6373G Same electrical specs (VRWM = 5.0 V, VC = 9.4 V @ 160 A), identical Case 41A package, JEDEC-standard marking. No functional difference; used interchangeably in legacy designs where JEDEC part numbering is mandated by procurement policy. Select 1N6373G when cross-referencing to JEDEC-compliant BOMs or when sourcing from distributors stocking legacy part numbers.
ICTE-5G Identical VRWM, VC, IPP, and package; differs only in ON Semiconductor internal device code and marking layout (ICTE vs MPTE). No impact on circuit performance or layout; same thermal and mechanical behavior in board assembly and field operation. Choose ICTE-5G if aligned with ON Semiconductor's ICTE-series documentation or when consolidating across multiple ON-supplied TVS families.

Compared with MPTE-5RL4G, both 1N6373G and ICTE-5G deliver identical clamping performance and surge handling but differ only in part-numbering convention and marking - enabling drop-in substitution without layout, thermal, or reliability impact.

Availability

MPTE-5RL4G is available at Aetrix Electronics and suitable for industrial power supplies, medical instrumentation, programmable logic controllers, and point-of-sale terminals requiring stable component supply and long-term obsolescence management.

Supply support for MPTE-5RL4G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor (now onsemi) is a global semiconductor supplier specializing in energy-efficient power management, analog, sensing, and connectivity solutions for automotive, industrial, cloud, and consumer markets.

The MPTE-5RL4G belongs to the Mosorb TVS family - engineered specifically for high-reliability transient suppression in harsh electromagnetic environments where fast response, repeatable clamping, and long-life surge endurance are mandatory.

FAQ

What is the clamping voltage of MPTE-5RL4G at its rated peak pulse current?

The MPTE-5RL4G clamps to a maximum of 9.4 V at its rated peak pulse current of 160 A, measured using the standardized 1 ms exponential waveform defined in Figure 5 of the datasheet. This value ensures compatibility with 5 V logic systems and is guaranteed across temperature and production lots - critical for validating surge immunity in safety-critical designs.

Is MPTE-5RL4G compatible with lead-free soldering processes?

Yes, MPTE-5RL4G is supplied in a Pb-free Surmetic axial package and qualified for lead-free wave and reflow soldering. The leads withstand 230°C for 10 seconds at 1/16″ from the case, meeting IPC-J-STD-020 moisture sensitivity and JEDEC J-STD-002B solderability requirements - making it suitable for modern RoHS-compliant manufacturing lines.

How does MPTE-5RL4G differ from bidirectional TVS diodes like MPTE-5RL4C?

The MPTE-5RL4G is unidirectional and optimized for DC rail protection where polarity is fixed (e.g., +5 V to ground), offering lower leakage and tighter clamping than bidirectional variants. In contrast, MPTE-5RL4C handles AC or floating signals but exhibits higher capacitance and symmetric clamping - MPTE-5RL4G should be selected when protecting polarized supplies with minimal standby current budget.

Can MPTE-5RL4G be used in place of SMAJ5.0A or SMCJ5.0A surface-mount TVS diodes?

No - MPTE-5RL4G is an axial-leaded through-hole device (Case 41A), while SMAJ5.0A and SMCJ5.0A are surface-mount packages (DO-214AC and DO-214AB). Though electrically similar in VRWM and VC, their thermal paths, PCB layout, and assembly processes differ fundamentally; direct substitution requires mechanical redesign and thermal validation.

What is the maximum steady-state power dissipation rating for MPTE-5RL4G?

The MPTE-5RL4G has a steady-state power dissipation rating of 5.0 W at lead temperature (TL) ≤75°C, with derating at 20 mW/°C above that threshold. This rating applies only to continuous DC or low-frequency conditions - not surge events - and assumes 3/8″ lead length; exceeding it risks thermal runaway and permanent parametric shift.

MPTE-5RL4G Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Package/Case:
DO-201AD, Axial
Series:
Mosorb™
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
5V
Voltage - Breakdown (Min):
6V
Voltage - Clamping (Max) @ Ipp:
9.4V
Current - Peak Pulse (10/1000µs):
160A (8/20µs)
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
Axial

MPTE-5RL4G FAQ

1.How can I place an order for MPTE-5RL4G through Aetrix?

Please submit a Request for Quotation (RFQ) for MPTE-5RL4G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MPTE-5RL4G reliable?

The price and inventory of MPTE-5RL4G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MPTE-5RL4G is usually 5 days.

3.What payment methods are accepted for MPTE-5RL4G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MPTE-5RL4G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MPTE-5RL4G?

MPTE-5RL4G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MPTE-5RL4G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MPTE-5RL4G?

For technical support, including MPTE-5RL4G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MPTE-5RL4G requirements.

6.How does Aetrix verify that MPTE-5RL4G is sourced from the original manufacturer or authorized distributors?

All MPTE-5RL4G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MPTE-5RL4G meets industry standards.

7.What is the process for return or replacement of MPTE-5RL4G?

All MPTE-5RL4G units undergo pre-shipment inspection (PSI). If there is an issue with MPTE-5RL4G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MPTE-5RL4G part is unused and in its original packaging.

Return procedure for MPTE-5RL4G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

MPTE-5RL4G Tags

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