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Vishay General Semiconductor - Diodes Division P4KE120CAHE3/54

Part No.:
P4KE120CAHE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KE120CAHE3/54.pdf
Description:
TVS DIODE 102VWM 165VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,979

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Product details

Overview

P4KE120CAHE3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on power and signal lines. It features a 102 V stand-off voltage (VWM), 114–126 V breakdown voltage (VBR) at 1 mA, 165 V maximum clamping voltage (VC) at 2.4 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect automotive sensor interfaces and industrial I/O circuits against ESD and inductive switching surges.

For engineers reviewing the P4KE120CAHE3/54 datasheet, P4KE120CAHE3/54 pinout, P4KE120CAHE3/54 application, or P4KE120CAHE3/54 equivalent, key selection criteria include bidirectional clamping capability, AEC-Q101 qualification, DO-41 mechanical compatibility, thermal resistance (RθJL = 66 °C/W), and low leakage (<1.0 μA at VWM) for low-power system protection.

Technical Context

This device operates as a voltage-clamped surge protector with symmetrical avalanche behavior in both polarities, enabling use on AC lines or ungrounded differential signals without polarity constraints. Its glass-passivated junction ensures stable breakdown characteristics and low incremental surge resistance under repetitive transient stress.

The P4KE120CAHE3/54 delivers 400 W peak pulse power handling per 10/1000 μs waveform at 25 °C, derating linearly above TA = 25 °C per Figure 2, with maximum junction temperature of +175 °C and thermal resistance from junction to lead of 66 °C/W - supporting reliable operation in high-temperature automotive engine bay or industrial control environments.

Key Specifications

ParameterValue and Actual Design Meaning
VWM102 V - Maximum continuous reverse working voltage before clamping begins; defines safe operating margin below breakdown.
VBR min/max114 V / 126 V at 1 mA - Confirmed breakdown range ensuring predictable turn-on during overvoltage events.
VC @ IPPM165 V at 2.4 A - Clamping voltage under full-rated surge; limits downstream component stress during transient suppression.
PPPM400 W - Peak pulse power dissipation capability with 10/1000 μs waveform; validates robustness against lightning or inductive kick.
ID @ VWM<1.0 μA - Extremely low reverse leakage at stand-off voltage; preserves battery life and signal integrity in always-on systems.
TJ max+175 °C - Maximum junction temperature rating; enables deployment in under-hood automotive or high-ambient industrial locations.
RθJL66 °C/W - Junction-to-lead thermal resistance; supports thermal design with minimal heatsinking for PCB-mounted applications.

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with matte tin-plated leads; no polarity marking for bidirectional configuration; body length 25.4 mm min, lead diameter 0.71–0.86 mm.

Pin/TerminalCircuit RoleDesign Meaning
Anode/Cathode (unmarked)Bidirectional avalanche junctionIdentical clamping behavior in either polarity; no cathode band - symmetric terminal function for AC or floating-line protection.
Lead 1 / Lead 2Current path terminalsLeads serve as both connection points and primary heat conduction path to PCB; RθJL = 66 °C/W confirms thermal reliance on lead soldering.

Key Features

FeatureDesign Value
AEC-Q101 qualifiedValidated for automotive-grade reliability including temperature cycling, humidity bias, and HTRB - suitable for engine control, ADAS sensor, and infotainment power rails.
Glass passivated junctionStable VBR tolerance and low leakage over lifetime; resists moisture ingress and surface contamination in harsh environments.
400 W 10/1000 μs pulse ratingWithstands repeated surge events up to 400 W without degradation - meets IEC 61000-4-5 Level 3 (1 kV line-to-line) requirements.
UL 94 V-0 molding compoundSelf-extinguishing epoxy housing prevents flame propagation in safety-critical enclosures and industrial control cabinets.
RoHS-compliant HE3 suffixMeets JESD 201 Class 2 whisker resistance; eliminates tin whisker risk in long-life automotive and telecom infrastructure deployments.

Applications

Automotive Sensor ProtectionIndustrial PLC I/O Protection

Use Scenario: Protecting CAN bus transceivers and analog sensor inputs (e.g., oxygen, pressure) from load dump and alternator ripple in 12 V vehicle systems.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed across power rail or signal pair to limit transient excursions before they reach sensitive IC inputs.

Use Value: Maintains signal fidelity and prevents latch-up in microcontrollers by clamping surges to ≤165 V while drawing <1 μA at 102 V nominal operation.

Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to relay coil flyback and motor drive noise in factory automation.

IC Role / Device Role / Timing Role: Standoff voltage suppressor on 24 V DC input channels, absorbing inductive energy from solenoid deactivation without affecting steady-state logic levels.

Use Value: Enables reliable detection of true logic transitions by eliminating false triggering caused by >100 V transients, with no added capacitance affecting response time.

Telecom Line InterfaceConsumer Power Adapter Output

Use Scenario: Secondary-side surge protection on Ethernet PHY power supplies and RS-485 termination networks in base station equipment.

IC Role / Device Role / Timing Role: Fast-response shunt clamp on isolated DC-DC output rails to prevent overvoltage damage to PHY ICs during lightning-induced common-mode surges.

Use Value: Achieves sub-nanosecond response with low clamping ratio (VC/VBR ≈ 1.45), limiting stress on 3.3 V or 5 V interface ICs without requiring series impedance.

Use Scenario: Output rail protection in wall-mounted AC/DC adapters for smart home devices, guarding against output capacitor failure or feedback loop instability.

IC Role / Device Role / Timing Role: Final-stage overvoltage limiter between secondary-side rectifier and USB-PD controller, activated only during fault conditions.

Use Value: Prevents fire hazard and component explosion by clamping sustained overvoltage to 165 V before thermal runaway occurs, compliant with UL 62368-1 Annex G.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ120CADO-214AA package (SMB), higher IPPM (32.3 A), same VWM/VC ratings, lower RθJA (50 °C/W)Better suited for high-density layouts where surface-mount footprint is preferred over through-hole DO-41Select SMBJ120CA when board space is constrained and reflow assembly is used; verify lead-free solder compatibility and thermal pad layout.
1.5KE120CAHigher PPPM (1500 W), larger DO-201AD package, same VWM/VBR range, slower response due to higher junction capacitanceTargeted at heavy-duty industrial mains protection where energy absorption takes priority over speedChoose 1.5KE120CA for legacy designs requiring higher surge margin on AC mains inputs; confirm mechanical fit and mounting clearance.

Compared with SMBJ120CA and 1.5KE120CA, the P4KE120CAHE3/54 offers optimal balance of AEC-Q101 qualification, DO-41 through-hole reliability, and 400 W surge capacity - making it ideal for automotive and industrial applications where proven mechanical robustness and qualification traceability are mandatory.

Availability

P4KE120CAHE3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, telecom line interfaces, and consumer power adapter outputs requiring stable component supply across extended production lifecycles.

Supply support for P4KE120CAHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability, precision, and automotive-grade qualification.

The P4KE series belongs to Vishay's TRANSZORB® TVS portfolio, engineered specifically for robust, standardized transient suppression in automotive, industrial, and telecom infrastructure - prioritizing AEC-Q101 compliance, repeatable clamping performance, and UL-certified packaging.

FAQ

What does the "CA" suffix indicate in P4KE120CAHE3/54?

The "CA" suffix denotes a bidirectional configuration: the P4KE120CAHE3/54 provides symmetrical clamping in both forward and reverse directions, with identical VBR, VC, and IPPM characteristics regardless of polarity. This makes it suitable for AC-coupled lines, differential buses like RS-485, or ungrounded sensor interfaces where voltage transients may occur in either direction - unlike unidirectional "A" variants that require correct cathode orientation.

Is P4KE120CAHE3/54 qualified for automotive applications?

Yes, the P4KE120CAHE3/54 carries the HE3 suffix, confirming AEC-Q101 qualification per Vishay documentation (Document 88365, Note on page 3). This includes stress testing for temperature cycling, high-temperature reverse bias, and unbiased highly accelerated stress testing - validating its use in engine control units, body electronics, and ADAS sensor modules where reliability under thermal and electrical stress is critical.

What is the maximum clamping voltage of P4KE120CAHE3/54 under surge conditions?

The P4KE120CAHE3/54 has a maximum clamping voltage (VC) of 165 V at 2.4 A peak pulse current (IPPM) with a 10/1000 μs waveform. This value is measured per Figure 1 and Table on page 2 of the Vishay datasheet (88365), and represents the upper voltage limit imposed on protected circuitry during worst-case transient events - essential for ensuring downstream ICs remain within absolute maximum ratings.

How does the HE3 suffix differ from E3 in P4KE120CAHE3/54?

The HE3 suffix in P4KE120CAHE3/54 indicates RoHS-compliance plus AEC-Q101 qualification and JESD 201 Class 2 whisker resistance, whereas E3 denotes RoHS-compliance only with JESD 201 Class 1A whisker testing. The HE3 variant is required for automotive and high-reliability industrial applications where long-term tin whisker mitigation and automotive qualification are mandatory - confirmed in the Mechanical Data section of Vishay Document 88365.

Can P4KE120CAHE3/54 be used in place of P4KE120A?

No - P4KE120CAHE3/54 is bidirectional, while P4KE120A is unidirectional with a cathode band marking. Substituting them requires verifying circuit topology: P4KE120A must be oriented correctly to block reverse current, whereas P4KE120CAHE3/54 functions identically in either orientation. Using P4KE120CAHE3/54 in a unidirectional design may increase leakage in forward bias and alter clamping symmetry - always consult the specific application schematic and transient profile before interchange.

P4KE120CAHE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
102V
Voltage - Breakdown (Min):
114V
Voltage - Clamping (Max) @ Ipp:
165V
Current - Peak Pulse (10/1000µs):
2.4A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KE120CAHE3/54 FAQ

1.How can I place an order for P4KE120CAHE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KE120CAHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KE120CAHE3/54 reliable?

The price and inventory of P4KE120CAHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KE120CAHE3/54 is usually 5 days.

3.What payment methods are accepted for P4KE120CAHE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KE120CAHE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KE120CAHE3/54?

P4KE120CAHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KE120CAHE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KE120CAHE3/54?

For technical support, including P4KE120CAHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KE120CAHE3/54 requirements.

6.How does Aetrix verify that P4KE120CAHE3/54 is sourced from the original manufacturer or authorized distributors?

All P4KE120CAHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KE120CAHE3/54 meets industry standards.

7.What is the process for return or replacement of P4KE120CAHE3/54?

All P4KE120CAHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KE120CAHE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KE120CAHE3/54 part is unused and in its original packaging.

Return procedure for P4KE120CAHE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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