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Taiwan Semiconductor Corporation P4KE160

Part No.:
P4KE160
Manufacturer:
Taiwan Semiconductor Corporation
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KE160.pdf
Description:
400W, 160V, UNIDIRECTIONAL, TVS
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,505

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Product details

Overview

P4KE160 from Taiwan Semiconductor is a unidirectional 400W transient voltage suppressor (TVS) diode designed for primary overvoltage protection in DC power rails and signal lines. It features a 160V nominal breakdown voltage (VBR min/max: 144V–176V), 130V working stand-off voltage (VWM), clamps transients to ≤230V at 1.8A peak pulse current, and delivers sub-nanosecond response for ESD and EFT immunity in automotive body electronics.

For engineers reviewing the P4KE160 datasheet, P4KE160 pinout, P4KE160 application, or P4KE160 equivalent, key selection criteria include its DO-41 package compatibility, 175°C junction rating, low leakage (<1μA @ 130V), and AEC-Q101 qualification path - critical for under-hood and lighting module surge protection design.

Technical Context

The P4KE160 operates as a silicon avalanche diode with unidirectional polarity, triggered when reverse voltage exceeds its 144–176V breakdown range at 1mA test current. Its clamping action limits transient energy to ≤230V at 1.8A (10/1000μs waveform), sustaining 400W non-repetitive surge power without degradation.

Thermal performance is defined by a 175°C maximum junction temperature and 1W steady-state dissipation at 75°C lead temperature. The device exhibits a +0.108%/°C VBR temperature coefficient and <1μA reverse leakage above 130V, ensuring stable threshold behavior across industrial temperature ranges.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 130 V - Maximum continuous DC operating voltage before conduction begins; sets safe margin below system rail.
VBR @ IT=1mA 144–176 V - Breakdown voltage range defining reliable avalanche onset; ensures consistent triggering across units.
VC @ IPPM 230 V - Clamped voltage at 1.8A peak pulse (10/1000μs); determines maximum stress on downstream ICs.
PPK 400 W - Peak pulse power handling capacity; defines survivability against IEC 61000-4-5 Level 4 surges.
ID @ VWM <1 μA - Reverse leakage at stand-off voltage; minimizes quiescent power loss and avoids false triggering.
TJ max 175 °C - Maximum junction temperature; enables operation in high-ambient environments like engine compartments.
Package DO-204AL (DO-41) - Industry-standard axial-leaded package with tin-plated leads; compatible with wave soldering per J-STD-002.

Pinout & Package

DO-204AL (DO-41) package: axial-leaded, glass-passivated silicon junction, cathode band marked on case end. Leads are pure tin-plated, compliant with JESD 201 Class 2 whisker resistance and UL 94V-0 flammability rating. Weight: 0.300g.

Pin/Terminal Circuit Role Design Meaning
Anode Ground reference terminal Connected to system ground or low-side return; completes conduction path during transient clamp event.
Cathode Protected line input Connected to protected node (e.g., 12V rail or CAN bus line); avalanche conduction occurs from cathode to anode.

Key Features

Feature Design Value
AEC-Q101 qualification path Available in H-suffix variants (e.g., P4KE160H); supports automotive-grade reliability validation for body control modules.
Clamping ratio (VC/VBR) ≤1.60 - Low ratio ensures minimal overvoltage overshoot during fast transients; improves IC survival margin.
Response time <1.0 ps - Sub-picosecond turn-on enables suppression of ESD events (IEC 61000-4-2) before damage occurs.
Surge waveform compliance Rated for 10/1000μs waveform per ANSI/IEEE C62.35 - matches real-world lightning-induced surges in automotive and industrial wiring.
Halogen-free construction Complies with IEC 61249-2-21 - meets environmental requirements for RoHS-compliant manufacturing and end-of-life processing.

Applications

Automotive Lighting Modules Industrial PLC I/O Protection

Use Scenario: Protecting LED driver ICs and MOSFETs from load dump and alternator ripple in headlamp control units.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on 12V supply rail; absorbs >400W surge energy within nanoseconds.

Use Value: Prevents catastrophic failure of buck controllers and gate drivers during ISO 7637-2 Pulse 5a events (up to 60V/100ms).

Use Scenario: Safeguarding 24V digital input circuits in programmable logic controllers exposed to inductive kickback from solenoid valves.

IC Role / Device Role / Timing Role: Standoff protector on field-side input terminals; clamps transients to ≤230V before reaching optocoupler inputs.

Use Value: Enables robust 24V DC input compliance with IEC 61000-4-4 (EFT) and IEC 61000-4-5 (surge) immunity testing.

DC Power Supply Inputs Automotive Body Control Units

Use Scenario: Front-end protection for AC/DC and DC/DC converters in telecom power systems subjected to lightning-induced surges.

IC Role / Device Role / Timing Role: First-line transient suppressor on bulk input rail; coordinates with MOVs and fuses in staged protection architecture.

Use Value: Limits clamping voltage to 230V while handling 400W pulses, preserving upstream rectifier and capacitor reliability.

Use Scenario: Protecting LIN bus transceivers and microcontroller GPIOs from battery reverse connection and jump-start transients.

IC Role / Device Role / Timing Role: Unidirectional TVS on LIN line and VCC pins; blocks reverse voltage and clamps positive spikes.

Use Value: Maintains signal integrity during 12V system faults while supporting AEC-Q101-compliant deployment in BCM assemblies.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ160A Surface-mount SMB package (vs. axial DO-41); same 160V nominal, but lower 600W PPK rating and higher 243V VC. Preferred for space-constrained PCBs; requires rework of layout and thermal pad design. Select SMBJ160A only when board area is limited and higher clamping voltage is acceptable.
1.5KE160A Same DO-41 package and 160V rating, but 1500W PPK and 259V VC; larger junction, higher leakage (~5μA @ VWM). Better for high-energy surges (e.g., ISO 7637-2 Pulse 5b), but less precise clamping for sensitive analog interfaces. Choose 1.5KE160A where surge energy exceeds 400W but tighter clamping is not required.

Compared with SMBJ160A and 1.5KE160A, the P4KE160 offers optimal balance of axial-package manufacturability, 400W surge capability, and low 230V clamping - making it ideal for cost-sensitive, high-volume automotive and industrial power rail protection where layout flexibility and thermal management via leads are advantageous.

Availability

P4KE160 is available at Aetrix Electronics and suitable for automotive lighting modules, industrial PLC I/O protection, and DC power supply inputs requiring stable component supply, long-term lifecycle support, and AEC-Q101 traceability pathways.

Supply support for P4KE160 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated semiconductor manufacturer specializing in discrete power devices, TVS diodes, and rectifiers, with global distribution and AEC-Q101 qualification capabilities.

The P4KE series belongs to TSC's high-reliability transient suppression portfolio, engineered specifically for automotive and industrial environments demanding robust ESD/EFT immunity, wide temperature operation, and halogen-free compliance.

FAQ

What is the maximum clamping voltage of the P4KE160 under standard surge conditions?

The P4KE160 clamps to a maximum of 230 V when subjected to a 1.8 A peak pulse current with a 10/1000 μs waveform. This value is measured per ANSI/IEEE C62.35 and represents the upper limit of voltage seen by downstream circuitry during transient events - a critical parameter for ensuring IC-level overvoltage safety margins in 12V and 24V systems.

Is the P4KE160 suitable for bidirectional transient protection?

No, the P4KE160 is a unidirectional TVS diode intended for DC line protection with defined polarity. For bidirectional applications such as AC lines or differential buses, the P4KE160A variant or dedicated bipolar parts like P4KE160CA must be used - the P4KE160 itself conducts only in reverse bias and will forward-conduct if positive voltage exceeds ~3.5V on its anode relative to cathode.

What does the "H" suffix mean in P4KE160H, and is it available through Aetrix Electronics?

The "H" suffix denotes AEC-Q101 qualification - indicating that the P4KE160H variant has undergone stress testing for automotive reliability, including temperature cycling, humidity bias HAST, and mechanical shock. While the base P4KE160 is standard-qualified, Aetrix Electronics stocks and supports the P4KE160H for automotive design-in and PPAP documentation upon request.

How does the P4KE160 compare to the 1.5KE160A in terms of physical compatibility and thermal performance?

The P4KE160 and 1.5KE160A share identical DO-41 packaging, lead finish, and mounting dimensions - enabling direct footprint reuse. However, the 1.5KE160A dissipates more heat due to its 1500W rating and larger die, requiring greater copper area for thermal relief. The P4KE160's 400W rating allows simpler thermal design with standard 5×5 mm pads per lead, per its datasheet derating curve.

Can the P4KE160 be used in parallel to increase surge current handling?

No - the P4KE160 should not be paralleled without external balancing resistors. Minor VBR tolerances (144–176V) cause uneven current sharing during transients, risking thermal runaway in the lower-VBR unit. For higher IPPM requirements, select a single higher-rated device (e.g., 1.5KE160A) or implement staged protection with series impedance.

P4KE160 Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Package/Case:
DO-204AL, DO-41, Axial
Series:
P4KE
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
130V
Voltage - Breakdown (Min):
144V
Voltage - Clamping (Max) @ Ipp:
230V
Current - Peak Pulse (10/1000µs):
1.8A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KE160 FAQ

1.How can I place an order for P4KE160 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KE160 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KE160 reliable?

The price and inventory of P4KE160 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KE160 is usually 5 days.

3.What payment methods are accepted for P4KE160?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KE160 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KE160?

P4KE160 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KE160 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KE160?

For technical support, including P4KE160 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KE160 requirements.

6.How does Aetrix verify that P4KE160 is sourced from the original manufacturer or authorized distributors?

All P4KE160 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KE160 meets industry standards.

7.What is the process for return or replacement of P4KE160?

All P4KE160 units undergo pre-shipment inspection (PSI). If there is an issue with P4KE160, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KE160 part is unused and in its original packaging.

Return procedure for P4KE160:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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