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Taiwan Semiconductor Corporation SA160

Part No.:
SA160
Manufacturer:
Taiwan Semiconductor Corporation
Category:
TVS Diodes
Package:
DO-204AC, DO-15, Axial
Datasheet:
AetrixSA160.pdf
Description:
500W, 198V, 10%, UNIDIRECTIONAL,
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,188

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Product details

Overview

SA160 from Taiwan Semiconductor is a unidirectional 500W transient voltage suppressor (TVS) diode in DO-204AC (DO-15) package, with 160V working stand-off voltage (VWM), 178–218V breakdown voltage (VBR @ 1mA), and 257V clamping voltage (VC) at 2.0A peak pulse current. It delivers fast response (<1.0ps from 0V to VBR), low leakage (<1μA @ 160V), and AEC-Q101 qualification for automotive-grade surge protection.

For engineers reviewing the SA160 datasheet, SA160 pinout, SA160 application, or SA160 equivalent, key selection criteria include its 160V VWM rating for 12–48V system rail protection, 500W 10/1000μs surge capability, DO-15 mechanical compatibility, and unidirectional polarity marking - critical for ESD and inductive switching transient suppression in automotive power electronics.

Technical Context

The SA160 operates as a silicon avalanche diode optimized for clamping high-energy transients while maintaining low dynamic impedance. Its breakdown voltage range (178–218V) ensures robust margin above 160V VWM, and its 257V clamping voltage at 2.0A IPPM guarantees predictable overvoltage limiting during 10/1000μs surges.

Designed for unidirectional operation only, it features a cathode band marking, pure tin-plated leads compliant with J-STD-002, and UL 94V-0 molding compound. Junction temperature range spans −55°C to +175°C, supporting under-hood automotive environments without derating up to 75°C ambient.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 160 V - Maximum continuous DC or RMS operating voltage before conduction begins; sets upper limit for protected circuit rail.
VBR min/max 178 / 218 V @ 1 mA - Confirmed avalanche onset range; ensures reliable triggering above system nominal voltage with safety margin.
VC @ IPPM 257 V @ 2.0 A - Clamped voltage during 10/1000μs surge; defines worst-case overvoltage seen by downstream ICs.
PPK 500 W - Peak pulse power handling per 10/1000μs waveform; enables protection against ISO 7637-2 Pulse 1/2/5a/b events.
IR @ VWM <1 μA - Reverse leakage at rated stand-off voltage; negligible power loss and signal integrity impact in standby.
TJ max +175 °C - Maximum junction temperature; supports operation in high-ambient automotive engine compartments.
Package DO-204AC (DO-15) - Industry-standard axial-leaded package with 0.400g mass; compatible with legacy through-hole assembly and reflow profiles.

Pinout & Package

DO-204AC (DO-15) package: axial-leaded, molded epoxy case with cathode band marking for unidirectional polarity. Leads are pure tin-plated, solderable per J-STD-002, and meet JESD 201 Class 2 whisker resistance.

Pin/Terminal Circuit Role Design Meaning
Anode Low-side reference terminal Connected to ground or low-potential node; completes clamping path during positive transients on cathode side.
Cathode High-side surge input terminal Connected to protected line (e.g., 12V/24V rail); conducts avalanche current to anode when voltage exceeds VBR.

Key Features

Feature Design Value
AEC-Q101 qualified Validated for automotive applications including engine control units and body electronics per stress test requirements.
500W 10/1000μs surge rating Withstands repetitive or single high-energy transients per ISO 7637-2 without degradation or parametric shift.
<1.0ps response time Clamps within picoseconds of transient onset - faster than most microcontroller I/O protection circuits can react.
RoHS & halogen-free Complies with IEC 61249-2-21 and EU RoHS Directive; suitable for green manufacturing and export compliance.
UL 94V-0 flammability rating Molding compound self-extinguishes within 10 seconds after flame removal - meets safety standards for enclosed modules.

Applications

Automotive Power Rail Protection Industrial PLC Input Protection

Use Scenario: Protecting 24V CAN bus power lines and sensor supply rails from load dump and alternator ripple.

IC Role / Device Role: Unidirectional TVS placed between 24V rail and chassis ground to clamp positive-going transients.

Use Value: Limits voltage to ≤257V during 500W surges, preventing damage to TJA1042 transceivers and MCU LDOs.

Use Scenario: Safeguarding 24V digital input terminals of programmable logic controllers against field-wiring ESD and inductive kickback.

IC Role / Device Role: Standoff protection device mounted at connector entry point, shunting transients to common ground.

Use Value: Withstands >15kV contact ESD (IEC 61000-4-2) and 100A inductive switch spikes without failure or parameter drift.

LED Driver Overvoltage Clamp Telecom Power Supply Surge Suppression

Use Scenario: Securing constant-current LED driver outputs in streetlight systems exposed to lightning-induced surges on long feeder cables.

IC Role / Device Role: Primary clamping element across output terminals to prevent overvoltage damage to MOSFET switches and current-sense amplifiers.

Use Value: Maintains <1μA leakage at 160V, eliminating standby current errors while delivering 257V clamping under 2A surge conditions.

Use Scenario: Front-end protection for 48V telecom rectifier modules subjected to AC line surges and lightning-induced transients.

IC Role / Device Role: Secondary-stage TVS after MOVs, providing precise clamping and fast response where MOVs exhibit latency and wear-out.

Use Value: Enables coordinated protection staging with MOVs via 160V VWM and 257V VC, reducing let-through energy to downstream DC-DC converters.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
Littelfuse SMAJ160A Same 160V VWM, bidirectional configuration; 274V VC @ 2.0A; slightly higher clamping voltage. Supports bipolar transients (e.g., RS-485 data lines); not suitable for unidirectional-only rail protection without redesign. Select SMAJ160A only if bidirectional surge immunity is required; SA160 offers lower VC and unidirectional optimization for power rails.
ON Semiconductor 1.5SMC160A 160V VWM, unidirectional, 274V VC @ 2.0A; 1.5kW peak power but larger DO-214AB package. Requires PCB layout change due to SMC footprint; higher thermal mass but less compact than DO-15. Choose 1.5SMC160A only when higher surge endurance (>1.5kW) justifies larger board area and rework; SA160 fits legacy DO-15 footprints.

Compared with SMAJ160A and 1.5SMC160A, the SA160 provides tighter clamping (257V vs. ≥274V), exact DO-204AC (DO-15) footprint compatibility, and AEC-Q101 qualification - making it optimal for space-constrained, automotive-grade 24V/48V rail protection where low VC and proven reliability are prioritized.

Availability

SA160 is available at Aetrix Electronics and suitable for automotive power electronics, industrial PLC input stages, LED driver overvoltage clamping, and telecom rectifier front-end surge protection requiring stable component supply and long-term lifecycle continuity.

Supply support for SA160 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, specializing in TVS diodes, rectifiers, and power devices since 1979.

The SA Series was engineered specifically for high-reliability transient suppression in automotive and industrial environments, emphasizing AEC-Q101 compliance, tight VBR tolerances, and robust DO-15 packaging for harsh thermal and mechanical conditions.

FAQ

What is the maximum clamping voltage of the SA160 under standard surge conditions?

The SA160 exhibits a maximum clamping voltage (VC) of 257 V when subjected to a 10/1000μs surge waveform at 2.0 A peak pulse current (IPPM). This value is measured per ANSI/IEEE C62.35 and confirmed in the official SA Series datasheet Version L2105. The 257 V clamping level ensures downstream components like MCUs and transceivers remain within safe operating voltage limits during transient events. This specification applies strictly to the SA160, not other variants such as SA160A.

Is the SA160 suitable for automotive applications, and what qualification does it hold?

Yes, the SA160 is explicitly qualified to AEC-Q101 for automotive use, as documented in the SA Series datasheet Version L2105. It undergoes stress testing including high-temperature operating life, temperature cycling, and unbiased highly accelerated stress testing (uHAST) to ensure reliability in engine control units, body control modules, and infotainment power supplies. The SA160's −55°C to +175°C junction temperature range and DO-204AC mechanical robustness further validate its suitability for under-hood deployment.

How does the SA160 differ from the SA160A variant?

The SA160 and SA160A share identical VWM (160 V) and package (DO-204AC), but differ in breakdown voltage tolerance and clamping performance: SA160 has VBR = 178–218 V and VC = 257 V, while SA160A has tighter VBR = 178–197 V and slightly higher VC = 259 V. The SA160A also specifies IR ≤ 0.1 μA (vs. <1 μA for SA160), indicating superior leakage control. These differences make SA160A preferable for ultra-low-power standby circuits, whereas SA160 offers broader VBR margin for cost-sensitive designs.

What is the reverse leakage current specification for the SA160 at its rated working voltage?

The SA160 specifies reverse leakage current (IR) of less than 1 μA when biased at its full working stand-off voltage of 160 V, measured at TA = 25°C. This low leakage ensures minimal power loss and no measurable impact on system quiescent current - critical for battery-powered automotive modules and always-on industrial sensors. The value is verified per JEDEC test methods and appears in the "Maximum Ratings and Electrical Characteristics" table for SA160 in datasheet Version L2105.

Does the SA160 have polarity marking, and how is it identified on the device?

Yes, the SA160 is unidirectional and features a visible cathode band marking on the DO-204AC (DO-15) package body, as shown in the "Marking Diagram" section of the SA Series datasheet Version L2105. The cathode band must be oriented toward the higher-potential side (e.g., 24V rail), while the anode connects to ground or low-side reference. Incorrect orientation prevents clamping function and may cause catastrophic failure during surge events. This marking is consistent across all unidirectional SA-series parts.

SA160 Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Package/Case:
DO-204AC, DO-15, Axial
Series:
SA
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
160V
Voltage - Breakdown (Min):
178V
Voltage - Clamping (Max) @ Ipp:
257V
Current - Peak Pulse (10/1000µs):
2A
Power - Peak Pulse:
500W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AC (DO-15)

SA160 FAQ

1.How can I place an order for SA160 through Aetrix?

Please submit a Request for Quotation (RFQ) for SA160 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SA160 reliable?

The price and inventory of SA160 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SA160 is usually 5 days.

3.What payment methods are accepted for SA160?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SA160 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SA160?

SA160 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SA160 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SA160?

For technical support, including SA160 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SA160 requirements.

6.How does Aetrix verify that SA160 is sourced from the original manufacturer or authorized distributors?

All SA160 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SA160 meets industry standards.

7.What is the process for return or replacement of SA160?

All SA160 units undergo pre-shipment inspection (PSI). If there is an issue with SA160, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SA160 part is unused and in its original packaging.

Return procedure for SA160:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SA160 Tags

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